Category: Blog

10 important points for selection of Bucket Elevator

How to select bucket elevator

  • Type of material- bulk, heavy, free flow, etc.
  • Type of product – raw material or finished product, Fragile or hard, Liquid, semi-solids, etc.
  • Direction – to be moved in vertical, horizontal + vertical + horizontal ( Z Type) direction
  • Speed – Variable or fixed
  • Height – Level of Inclination
  • Weight – heavy or light, liquid or semi-solid, grains, sand, concrete, etc.
  • Distance – to be maintained between the products.
  • Type of industry
  • Pulley – a requirement of pulleys for transportation
  • Size – Specific size of buckets to avoid overloading

Do you need a bucket elevator?

Neo conveyors are a manufacturer of bucket elevators since 2007. Please contact us for any requirements.

How to Select Right Conveyors

Selection of right Conveyors

selection criteria for conveyor very important for any customer. When selecting a conveyor, here are a few things to consider:

• Does your application require the conveyor system to have inclines, declines, or curves?

• Does your application need to be sanitary?

• What types of products in your application moving to?

• What is the maximum weight of the products being moved?

• Does the conveyor needs to operate at a certain speed?

• Will moisture be present in your application?

Conveyor belt manufacturer in India

Neo conveyors, conveyor belt manufacturer in India, trough belt conveyors manufacturer, horizontal belt conveyor supplier, Please visit www.neoconveyors.com for details.

Note: We specialize in an assembly line belt conveyor manufacturer in India.

Benefits and uses of Bulk Material Handling Conveyors

The Bulk Material Handling Conveyors are playing a major role in various industries.  They significantly, simply work and are proving useful in the automotive, electronics, food processing, bottling, canning, packaging, scrap metal, and furniture industries.

They are getting importance due to their ability to give a performance. Their load capacity is remarkable, volume transported, speed, and mass flow of material. Size and shape do not matter, light or bulky material are efficiently conveyed from one place to another. Sack or a carton all are moved quickly. The Bulk Material Handling Conveyors are widely used in the warehouses and manufacturing sector.

Benefits of the conveyor systems

The material handling Conveyors reduces the labor cost, thus, increasing profitability. This Conveyor system can be operated through sensor technology which, eliminates the need to employ an operator. Conveyor systems also come with security features that lower the risk of accidents. The maintenance cost of these conveyors is so low, that even a small warehouse and factories can go for it, easily, without incurring much cost.

Bulk material handling conveyor manufacturers in India

The Bulk Material Handling Conveyors can prove more beneficial for an industry, if one gets to know about the particular type of conveyor, that would be suitable for the company, keeping in consideration, the weight, shape, size, and type of materials, required to be transported or translocated.

Conclusion: Neo Conveyors bulk materials handling conveyor manufacturers in India since 2007. Please do contact us for any requirements.

Can we start a WhatsUp chat? 

How to select a ribbon blender mixer for bulk materials

A Ribbon Blender or mixers are gaining popularity, due to its versatile use in various industries.  It has a very wide and varied range. It is a machine, with a ribbon blender agitator consisting of the inner and outer helical ribbons, which is supported by spokes welded to a steel shaft.

When we talk about the powder and bulk solids, the name strikes, are the ‘Ribbon Blender’, extensively used for blending, granules, flakes, pellets, drink mixes, cosmetic powders, fertilizers, chemical additives, spices, ceramic powders, etc.

Ribbon blender working principle

Ribbon blender working principle depends on the type of product you want to blend or mix, whether they are similar in shape and size, and the density they possess, etc..  Ribbon blenders are available in from half cu ft. to over 1000 cu ft. 1-cu-ft batch usually takes just two to three minutes to complete a cycle, whereas the time for an 18-cu-ft  would be 8 to 10 minutes and so on. At 100 cu ft, a 20- to 25-minute blend time is quite typical.

The ribbon blender can also “coat” solid particles with a minor component that is either a very fine powder or a liquid. In fact, its use extends to general-purpose slurry or paste mixing, preparing solid-liquid suspensions, as well as vacuum drying. Examples of wet applications include cake batter, guacamole, soups, sauces, pet food, pharmaceutical granulations, joint compounds, and plaster slurries.

Considerations to  Select a Ribbon Blender

Before we go ahead, there are certain points to be kept in mind to achieve your target.

  • ribbon blenders  U-shaped trough allowing easy mixing of the free-flowing raw material with a horizontal agitator consisting of precisely pitched inner and outer helical ribbons, which moves the materials in a balanced axial and radial flow pattern. High-quality ribbon blenders feature tightly controlled clearances between the trough surfaces and the agitator tip. Perfect design ensures proper and fast repeatable mixing, cleanliness, less maintenance cost, increase the life of the mixer.
  • Types of ribbon blender: Standard or Heavy, depends on your product and actual bulk density.  Consider the maximum and minimum batch quantities that a particular model can accommodate. The perfect mixing in a ribbon blender requires a certain amount of product – at least 30-40% of the rated volumetric capacity. In the case of small volumes, the blender may fail to generate adequate contact between the agitator and the productThe size of the blender depends on the batch volume. Usually, most of the blenders can handle bulk densities of about 35 lb/cu ft.
  • Belt Drive or Direct Drive:  Earlier, Ribbon Blenders used a belt drive for power transmission between the motor and gear reducer, in which flexible belts and a set of pulleys, were used to produce the desired speed and torque ranges. Nowadays, the Ribbon blenders are directly driven by a gear motor over a belt or chain-driven designs, as they require less maintenance and perform better. The electronic inverters give an added advantage to the Gearmotors to work extremely well, providing variable speed, overload protection, and adjustable starting torques (soft start). Issues like belt slippage and stretching, excessive overhung load, and noise caused by chain drives are all eliminated in a direct drive ribbon blender. More advanced ribbon blender, utilize a gear motor that is essentially a one-piece motor reducer. Wherein, the motor’s low-inertia rotor is specifically matched to the characteristics of the gear unit,  resulting in a high dynamic capability essential for mixing operations.
  • Loading of the Raw Materials: The work of Blender starts with the loading process. Either the automatic feeding system should be installed or the ingredients (dry) should be placed on the center or split equally into both sides of the blender. This helps the operator to completely close the blender covers and all inlet ports before mixing starts.  This reduces the migration of dust or any loose objects from falling inside. In addition to the safety limits, switches must be added to it to disable the motor if the blender cover is left open. In the case of ingredients (liquids), they are added while the ribbon agitator is running. To control the feeding a metering pump may be used along with the atomizing nozzles on a spray bar. To avoid flooding testing is recommended to determine the rate of liquid addition as well as agitator speed,  also multiple nozzles may be used, on both left and right sides to spray liquid to avoid lumps of material.
  • Types of Discharge Valve- generally the product is discharged through an outlet located at the center of the trough bottom, in a ribbon blender. Just for safety measures, the discharge valve assembly must provide a proper seal to prevent material leakage and safety. Powder material the Dust-tight knife gate valves are suitable, but fr liquids the Liquid-tight ball valves are appropriate and  For sensitive products  ‘ the Spherical valve or flush plug valve’ is ideal with minimal “dead spots” in the trough where the product can collect.
  • Introduction of controls to avoid mishaps:  The ribbon blender is comparatively a simple operated machine that does not require elaborate controls beyond start, stop, and speed adjustment. , but keeping in certain future need, it is useful to buy the blender with a pre-wired control panel,  Main power disconnect with lockout/tag,  an energy-isolating device that can be locked out and has a prominent warning tag to protect employees from unexpected start-up or release of energy during service and maintenance.

Ribbon blender manufacturer

Neo Conveyors are the leader in the manufacturing of a ribbon blender in India since 2007.Please do contact us for any requirements.

Can we start a WhatsUp chat?

Bucket elevators different type of material discharging

Neo Conveyors manufacturer bucket elevators with belt type, ring chain type, and plate chain type which is mainly suitable for handling feed mills, flour mills, rice mills, oil, starch factory, grain depot, port terminals, and other bulk materials.

Types of bucket elevators discharge

Different discharge methods of bucket elevators are centrifugal discharge bucket elevator, gravity type bucket elevator, and hybrid type bucket elevator. Details as below:

Bucket Elevators Different Type of Material Discharging

Types of bucket elevator

  • Centrifugal discharge elevator: Materials are discharged by using centrifugal force to throw the material away from the discharging outlet. It is suitable for dry with fast lifting speed and small particles.
  • Gravity Type: Materials are discharged by and suitable for material that is large and fragile.
  • Hybrid type: Materials are discharged by using centrifugal force and gravity force, which is suitable for material with poor fluidity and big humidity.

Bucket elevator manufacturer

Neo Conveyors are professional manufacturers of Belt conveyors, Vibrating screens, Bucket elevators, Screw conveyors, Scraper conveyors using the world’s most advanced technology. We manufacturer as per customer requirements. Please contact us without any hesitation.

Bucket Conveyor and its benefits

Bucket elevator

Benefits of bucket elevator

In today’s world, the latest technologies are applied in all walks of life, and this goes with the usage of bucket conveyors, also. They are the number of buckets connected with each other onto a belt.

They are chain driven as well as Belt driven.  They are available in different sizes, shapes, and types, as per the material required to be moved, vertically. They are more popular in oil mills, mining industries, construction areas, etc. Its simplicity has made it, really popular, in various industries, specifically in bulk material handling and processing applications.

Advantages of bucket elevator

  • The Bucket elevators are serving effectively,  to move both heavy and light material with ease and accuracy. The Bucket Elevators are successfully elevating, the most free-flowing material, as well as material with poor flow characteristics, flowing bulk solids or powders, etc. The process of raising and lowering of material is done with the help of mechanical and hydraulic power.
  • The buckets conveyor’s benefits to deal with any type of material, strong elevation, durability less power consumption,  easy transportation, lifting even in the highest location,  capacity, smooth and steady functioning, etc. have proved it beneficial.
  • The bucket elevators are trusted machines, which are economical, serve for a long period of time, reduce labor cost, no interruption in transportation, all these have made it popular and beneficial.

Types of bucket elevator

  • Centrifugal discharge bucket elevator – The Centrifugal Discharge elevator uses profound buckets moving at a generally fast, permitting centrifugal power to move the material out of the bucket and into the discharge opening. It is particularly appropriate for tough and grating materials that can withstand scooping out of the boot and throwing out of the discharge.
  • Continuous discharge bucket elevator Z type bucket elevators are designed to handle products without material deterioration,  the product moves undisturbed until it is discharged.

Keeping in mind, Neo Conveyors, are designing, such Bucket Conveyor, by giving proper shape and specific design to it. Buckets are accordingly, attached with the required capacity and the speed is maintained to elevate it.

Please refer to our other topics

Can we start a WhatsUp chat? 

Bulk materials handling vertically by bucket elevator

Bucket elevators manufacturers

The Bucket Elevator, as its name suggest, it is an arrangement of buckets to elevate material vertically.  Nowadays, the bucket elevator is in great use, its main task is to handle bulk material and elevate vertically, irrespective of whether the material to be elevated is a free flow of material with poor flow liquid consistency.

Installation of bucket elevator

The bucket elevator requires a flat surface to be mounted on solid concrete, The foundation should be horizontal, secure enough to give support to the installed bucket elevator in order to achieve vertical requirements. The Middle and upper casing section of a higher height bucket elevator should be connected and supported well with the neighboring building or any solid structure to give it stability. . The bucket elevators are going through continuous development, regarding shapes and sizes of buckets, head and boot profiles, manufacturing and operating specifications of the machine.

The Bucket Elevator is successfully elevating, whether it may be the most free-flowing material or material with poor flow characteristics. The rate at which, material be elevated depends on various factors, in addition to the obvious effects of bucket design, capacity, and speed.

Number one bucket elevator manufacturers in NCR

Neo conveyors are into designing, manufacturing bucket elevators to handle bulk material without material deterioration, undisturbed until it is discharged.

Difference between belt conveyor and screw conveyor

Belt conveyor

What is the most efficient bulk material conveyor?

As there are numerous different passing on innovations accessible on the lookout, you may have been confounded about what is the most appropriate conveyor for your development works. It is basic to realize what are the various kinds of conveyors, similar to belt conveyor and screw conveyor, just like how they vary from one another to dodge broken and inadmissible passing on materials. Here are the contrasts between belt conveyors and screw conveyors to support you

Belt Conveyor

The primary conveyor we will examine is the belt conveyor. Belt conveyor’s most noteworthy favorable circumstances are in separation, and conveying material for a significant distance, from mines and pits, into handling offices. Another favorable position to belt conveyors is that they have a high limit rating. This implies they are fit for taking care of a high volume of material at quicker speeds.

Notwithstanding, the drawback to this is that in light of the fact that the belt conveyor just uses 20-25% of actual space to move material, it would be very enormous to pull huge loads of material. Another impediment to this kind of conveyor for mass material dealing with designs is that outer residue control frameworks would be required on the off chance that you were passing on material that is dangerous, dusty, or unstable.

tubular screw conveyor

Screw Conveyor

The second conveyor choice would be the screw conveyor. The screw conveyor is an incredibly basic kind of conveyor for mass material taking care of. The explanation behind this is that it handles a wide scope of material kinds, it has a basic working structure, and the underlying buy is low contrasted with other passing on advancements. A bit of leeway you get with a screw conveyor that you don’t get with a belt conveyor is the restricted outside gear expected to confine cleaning and tainting.

A drawback to this sort of screw conveyor is the measure of pull needed to run the hardware because of the force necessities that can be huge relying upon the kind of material and the thickness. Another hindrance of this sort of passing on innovation would be the debasement of material that could happen. Screw conveyors are not ideal on the off chance that you have to keep the idea of your item flawless all through the material exchange. In view of an investigation done by FML, the screw conveyor demonstrated a 6% corruption of the material.

What Should You Choose Between the Two

The two conveyors have their favorable circumstances and detriments as far as dealing with mass materials, so the choice lies in the particulars of the gear that you would ship. On the off chance that you need to convey weighty stuff to an inaccessible spot in a quicker and more moderate manner, pick belt conveyors. Then, in dealing with unsafe substances, pick screw conveyors all things being equal. Nonetheless, on the off chance that you need to keep up your stuff unblemished while utilizing lesser pull, it is desirable to overuse belt conveyors.

Prior to choosing what kind of conveyor you would buy, knowing its capacities and shortcoming is an unquestionable requirement do propensity. To get the best meeting, contact an expert’s assistance to direct you

About Neo Conveyors

Neo conveyors, Belt conveyors manufacturer Near coca-cola factory Ghaziabad India. recognizing every industrial operation is different, as are their conveying challenges. We manufacture a custom-made conveying system that is a cost-effective approach to any operation willing to look at the value of having a partner in your success. Neo Conveyor has earned more than 80 % repeat order because we’re more than just a conveying systems manufacturer – we’re a business partner.

Today’s convenience the belt conveyor

Belt conveyor manufacturers in India

The Conveyors are getting into our lives directly or indirectly. Our lifestyle is going towards convenience in all walks of life, whether, it is shopping in big malls under comfortable conditions or handle material in industries. Industries are now opting for an easy and convenient way to handle or convey products/raw materials or ready products for easy truck loading.

The Belt Conveyor is the easy way to handle the bulk material/ conveyor transport things from one end to the another from short to long distances. Conveyor systems, are now becoming a necessity in all walks of life, whether it is the Food Industry, Mining, Pharmaceutical, Chemicals, Commercial, Packaging, Truck loading, etc.

To serve various types of industries, there are different types of Conveyors prevailing in the market. The Belt Conveyor moves any kind of material, horizontally or vertically, in the desired direction. The Belt Conveyors are used universally in industrial settings, packaging industries, and assembly line units. Even the regular and irregular-shaped items, can be moved easily regardless of their weight with help of Belt Conveyors. Truck loading and transportation are also made easy. Material travel non–stop, either in inclined or in declined direction, depending on the type of Conveyor.

Trough belt conveyor manufacturers in India

The belt conveyors comprise a suitable belt, which rests on a smooth metal sheet or a number of rollers, depending on the requirement. The belts attached are made up of various materials, a rubber one, steel, etc. Special attachment is made to move material, smoothly on or around corners, and to move material long-distance several rollers are attached to belt conveyors to serve the purpose, because, it reduces friction.
The right suggestion towards the selection of the type of conveyor is to go for the manufacture, who can develop the type of conveyor to serve your purpose.

Quality conveyor manufacturers in India

Neo Conveyors, since, 2007, has been sincerely serving and has worked to become a leader in Belt Conveyor manufacturing in India. Neo has developed specific types of Belt Conveyors, Bucket Elevators, Modular Chain Conveyors, as per the specifications and requirements of its clients. To reach you, serve you and achieve your appreciation, Neo Conveyor, is always on its feet to serve, efficiently, and leave a smile on the faces of its valued clients. In case, you take any decision, Neo Conveyors is there, as one of the manufacturers of Belt Conveyors in India.

Steps towards selecting the right Conveyor System??

Selection criteria of conveyor

How to select the right conveyor systems

Selection of Conveyor Systems is in itself a big question n mark – How to start with? where to begin. Selecting the right conveyors and automation is really a daunting task. The first and foremost task, to know your product profile
In the market, there are several types of conveyors to be found. There are customized conveyors designed for a specific use, as well as, other for general purposes. The profile and mix of products you want to convey dictates the type of conveyor needed. To come up with the right decision, you must clearly know the product or package specifications which include.

Selection criteria of conveyor

•Specification regarding the exact size of the product. It’s minimum and maximum (L x B x H) and in the case of circular objects, its diameter.

•Weight of products – Minimum and Maximum.

•Flow of product on conveyor – How many products per minute need to flow on the Conveyor System? This may be calculated on the basis of your requirement throughout a day, per hour, or per shift, etc.

•Preferred working height of Conveyor system – whether it is to be attached to any existing process, table, conveyors, or machines.

•What is the purpose? – To transport products from one end to another or is it needed for more complex operations. Will this be a standalone conveyor system or will it be a part of an integrated solution attached to other processes?

Thoroughly, know the product or the packaging material that is to be conveyed. Unless the type of packaging or raw product that is to be conveyed has a major implication on the types of solution. As there are various products to be packaged, outbound shipping, internal processes, etc. every product has to be packaged, whether boxes, bags, or mixed bags and boxes.
•Boxes only – The best option is the Roller Conveyors or Belt Conveyors, for boxes, which, generally, works in a fine manner. The weight and size are needed, which will decide, if roller, belt over the roller, or slider belt conveyor.

•Bags – In the case of bags the avoid roller conveyor. The bags may contain a mixed product and may not flow smoothly.

•Mixed boxes and bags – Generally a belt or belt over roller conveyor will be comfortable in this case to handle.

Know your next bottleneck

Nowadays, Conveyors are certainly solving various problems from basic transportation of ready products or the raw material to be required for production, merging several lines of production with a single flow. Conveyors are transforming an operation from manual to an automated work of art.
During the designing phase (whether, be it a simple or complex process/system), it is certainly a good idea to review the processes downstream to anticipate any new bottlenecks that may be created.

Generally, the errors cannot be judged before the operation starts, as Often times productivity increases dramatically and an additional solution may be required for processes such as scanning, weighing, dimensioning, taping, etc.

If any of these processes are manual inputs, it can be easily seen that operators are not able to keep up with the new and faster upstream process.

Conveyor manufacturers in India

Neo conveyors, conveyor manufacturer in India since 2007. Please do contact us for any requirements.