Tag: Bulk materials handling conveyors

10 important points for selection of Bucket Elevator

How to select bucket elevator

  • Type of material- bulk, heavy, free flow, etc.
  • Type of product – raw material or finished product, Fragile or hard, Liquid, semi-solids, etc.
  • Direction – to be moved in vertical, horizontal + vertical + horizontal ( Z Type) direction
  • Speed – Variable or fixed
  • Height – Level of Inclination
  • Weight – heavy or light, liquid or semi-solid, grains, sand, concrete, etc.
  • Distance – to be maintained between the products.
  • Type of industry
  • Pulley – a requirement of pulleys for transportation
  • Size – Specific size of buckets to avoid overloading

Do you need a bucket elevator?

Neo conveyors are a manufacturer of bucket elevators since 2007. Please contact us for any requirements.

Benefits and uses of Bulk Material Handling Conveyors

The Bulk Material Handling Conveyors are playing a major role in various industries.  They significantly, simply work and are proving useful in the automotive, electronics, food processing, bottling, canning, packaging, scrap metal, and furniture industries.

They are getting importance due to their ability to give a performance. Their load capacity is remarkable, volume transported, speed, and mass flow of material. Size and shape do not matter, light or bulky material are efficiently conveyed from one place to another. Sack or a carton all are moved quickly. The Bulk Material Handling Conveyors are widely used in the warehouses and manufacturing sector.

Benefits of the conveyor systems

The material handling Conveyors reduces the labor cost, thus, increasing profitability. This Conveyor system can be operated through sensor technology which, eliminates the need to employ an operator. Conveyor systems also come with security features that lower the risk of accidents. The maintenance cost of these conveyors is so low, that even a small warehouse and factories can go for it, easily, without incurring much cost.

Bulk material handling conveyor manufacturers in India

The Bulk Material Handling Conveyors can prove more beneficial for an industry, if one gets to know about the particular type of conveyor, that would be suitable for the company, keeping in consideration, the weight, shape, size, and type of materials, required to be transported or translocated.

Conclusion: Neo Conveyors bulk materials handling conveyor manufacturers in India since 2007. Please do contact us for any requirements.

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How to Reducing Cost of Bucket Elevators

bucket-elevators

How to reduce the cost of bucket elevators

Bucket elevators are in wide use in various industrial productions. It is facilitating operation effectively increasing production, but its wrong usage is adding to the production cost.

To eliminate such unnecessary costs, we should go for the right bucket elevators keeping in mind certain essential points as given below:

Types of bucket elevator

Choosing the right type, suitable for your product. Type of buckets, whether driven by chains or belts. The specific model should be bought to avoid waste of space of work.

Best quality bucket elevator

Buy good quality bucket elevators, which may be a little expensive but later you won’t have to repent for it. Bucket elevator should be equipped with standard parts of a standard company also see that the right material is used to manufacture the elevator. This measure is first and foremost as it avoids unnecessary movement of machines for repairs and regular maintenance.

High efficient bucket elevators

Bucket elevator with the right efficiency. Ensure the load a machine can convey at a time, at what intervals, whether automatic or manual. Type of product to be conveyed etc. as per your requirement.

Best after-sales and service

Good after-sales services, buying bucket elevators from the company, who provides good after-sales services keeping the user’s interest in mind.

Bucket elevator manufacturer

Neo conveyors leading bucket elevator manufacturer in Ghaziabad U.P India. Please do contact us for any requirements.

Benefits of Bucket Elevators to handle bulk materials

Benefits of Bucket Elevators

Bucket Elevator, is a piece of necessary useful machinery, as it is capable to convey light to heavy supplies. Bucket Elevator or Bucket Conveyor consists of the number of buckets attached for loading and transmitting the material with a strong belt to move on. It is a necessary machine, which is best suited to the oil mills, food industries, grain industries, cattle field industries, fertilizer industries, pet coke handling, and various chemical industries, etc.

Neo Bucket Elevators is a system for elevating bulk materials. Nowadays, continuous developments in bucket shape, head and boot profiles, manufacturing, and operating specifications are being done. Unique bucket shapes and the chains or belts as traction elements and various combinations make an efficient bucket elevator.

Types of Bucket Elevators

Bucket Elevators are serving both the inclined and vertical movement of material with ease. The most popular is a centrifugal discharge elevator, which may well be vertical or inclined. Unlike earlier elevators, small, flat steel buckets, these days modern elevators use a rubber belt with plastic buckets, which has made them a lot more efficient and durable.

 Inclined Elevators, have the buckets set close together may have the discharge chute set partly beneath the head pulley. The speed of the inclined elevator is low mainly because it doesn’t rely on the centrifugal force.

 Vertical Elevators, on the other hand, have spaced buckets with rounded bottoms. The supplies from a boot, a pit, or a pile might be readily loaded to a centrifugal elevator. The shape of buckets is triangular and close to on the belt with small or no space in between them. This kind of elevator is becoming employed to carry heavy material and lift at a slow pace.
The principal function of an elevator is to continue pulsating flow of material through vertical handling. Apart from centrifugal discharge type, continuous variety and super capacity elevators are there to serve. Slow Elevators may be applied in case of lumpy and abrasive materials. Apart from conventional bucket elevators, shelf elevators, cradle elevators, and a kind of overlapping bucket elevators, etc. are in use.

Energy saving Belt Conveyor

How to make Conveyor energy efficient

The Belt Conveyor is a machine, which can continuously transport material. The transmission principle of friction drives the material through the roller and the tape. The belt conveyors are widely used in metallurgy, coal, hydropower, building material, chemical industries, and various other sectors.
The Belt Conveyors as we know are very convenient, a friendly machine easily operated with the least exertion making transportation of bulk material easier and packed material convenient. The conveyor is a continuous traction transport by the conveyor belt, which works in two ways, as a carrying device that can transport ore, coal, and other bulk materials and also packaged into items. Because of its transport capacity and small transport resistance, low maintenance, stable operation, minimum damage I any, and particularly low consumption of power is making the Belt Conveyor a very popular machine among various sectors. Neo Conveyors are indulged in the same.

Select energy efficient motor

There is probably not as much efficiency loss as you think in running conveyor motors. Conveyors may be equipped with NEMA Design C (high starting torque) motors or NEMA Design B motors that were intentionally oversized as they were selected based upon starting torque and not normal operation criteria. High locked rotor or start-up torque is required to start a fully-loaded conveyor from a stopped condition. Outdoor conveyors might also be iced up. If inadequate starting torque is not available, the motor(s) will stall and trip the overcurrent breakers. The power required under normal operation to transport materials is a function of conveyor loading, Conveyor speed, lift (elevation gain), and friction losses in the conveyor rollers.
 

Select energy efficient gearbox

Comparing efficiencies of different gear types across various reduction ratios will help us to make the right gearbox selection for our applications. Please note that these efficiency values are for general guidelines and refer manufacturer’s catalog for more accurate values.
Gear Efficiency Comparison Table
No Type Normal Ratio Range Efficiency Range
1 Spur 1:1 to 6:1 94-98%
2 Straight Bevel 3:2 to 5:1 93-97%
3 Spiral Bevel 3:2 to 4:1 95-99%
4 Worm 5:1 to 75:1 50-90%
5 Hypoid 10:1 to 200:1 80-95%
6 Helical 3:2 to 10:1 94-98%
7 Cycloid 10:1 to 100:1 75-85%

Regular Maintenance Increase Efficiency

*Avoid misuse of conveyors.

*Monitor belt tracking accurately and closely.

*Lubricate bearings properly.

*Proper installation. Clean and check photo eyes.

*Avoid under-sizing pneumatic controlled devices.

*Avoid water build-up in airlines. Make sure conveyor systems are properly grounded. Regularly check chain and belt tension.

Our other products

1. Bucket Elevators

2. Trough Belt Conveyors

3. Truck Loading Conveyors

Bulk Materials Handlings through Belt Conveyor

Belt conveyor systems

The special technique of assembly-line production came into being during, the early 20th century, in particular with the business of auto moving bulk manufacturing. Belt conveyor systems, were created in the first half of the twentieth century as industrialization came into being and production was required to be improved. The automotive industry was the primary, which used the belt conveyor, to move the partially built cars, which were carried from one place to another in the plant with less consumption of energy.

Belt conveyors are used to transport/moving materials from one place to another. The belt conveyor is the most frequently used machine for transportation or say to provide movement to the bulk material.

Benefits of Belt conveyor

The Belt Conveyors are gaining popularity, due to its number of benefits. A belt conveyor uses productive strategies to move components, raw material, or ready material for packaging or maybe truck loading, incurring a low cost, and reducing labor cost.  A belt conveyor may need an adjustment angle of inclination/decline. The material is usually easily accessible on the belt while it is transferred. It can be positioned, virtually any destination.

Maintenance of belt conveyor

The Belt Conveyor can be made more effective through preventive repairs and maintenance. Good care for nearly any component of the mechanism will help to keep it at maximum efficiency, as well as reduce the costs of possible corrections. Although some elements of the Belt Conveyor System to be swapped, sooner or later, such as belts, lots of expensive components typically much less susceptible to degradation.

Neo Conveyors, are serving a group of companies efficiently by providing tailor-made specialized belt conveyors to handle bulk material easily and economically.

Types of bucket elevators

Bucket elevator manufacturers in India

Neo conveyors, bucket elevator manufacturers in India since 2007. we manufacturer two types of bucket elevators that are used for bulk materials handling.

  1. Centrifugal bucket elevator
  2.  Continuous Bucket Elevator

Centrifugal bucket elevator

Centrifugal Bucket Elevator is the most common and efficient way to convey material. It has been serving efficiently and is used to convey free-flowing/powered bulk solids, such as sugar, grains, animal feed, sand, minerals, aggregates, chemicals, and more. Centrifugal Bucket Elevators as the name suggest operating at high speed throwing the materials out of the buckets into the discharge throat by centrifugal force. The industrial bucket elevators operate at slower speeds than standard duty-type elevators. In Centrifugal Bucket Elevators the Style AA buckets are used, which are widely spaced on a chain or belt, which operate at speed up to 305 FPM for handling the heaviest industrial material up to 1213 pounds per cubic foot.

 z type bucket elevator Continue reading “Types of bucket elevators”