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Economical and Efficient way to move materials

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Whether you are a manufacturer or dealing in logistics, then you are sure to have movement of material or things around. You need a movement with time, so you require conveyors to move and handle. Conveyors are proving themselves, whether moving items from machines on the production line to be packaged, sorting or storing products, moving of ready dispatched material efficiently involving less handling.

 Belt Conveyor systems manufacturer

Neo Conveyors, are being tried and tested, by our various users (precious customers). Belt conveyor systems have proved themselves, as one trusted way. These can be small and simple or can range from small to large, simple installations to complex customized systems integrated into the production line, which can sort and divert items automatically, under computer commands.

Belts are versatile, reliable and they’re suitable for moving items along the flat or transfer them to a different level of heights. This technology has a wide history. The Belt Conveyors very much appeared in the late 19th century and were, generally seen carrying coal and ore out of mines.

Assembly line conveyor

After Henry Ford, installed an assembly line Conveyor in 1913 in his Michigan Factory, in few decades the Belt Conveyors gained popularity. Its uses in all sorts of diverse applications make Belt Conveyors versatile and efficient. Today you’ll find them used in a wide selection of roles and industries, from food production, assembly lines, and packaging applications.

A belt conveyor comprises a series of rollers – usually driven by an electric motor – with a continuous covering. This cover (the belt) can be fabric or heavy-duty rubber-type material, chains or buckets, food-safe belts, which are specifically designed in order for quick removal for cleaning and with minimal gaps to prevent material from being trapped.

Stainless steel frames and panels are also used to ensure hygienic operation, straightforward cleaning, and maintenance operations.

Advantages of conveyor

Its popularity proves it is truly a great advantage to manufactures or dealing in logistics. The Belt Conveyors obviously reduce handling as the items are carried from one stage of production to the next smoothly and with no operator input.

There is the maintenance of speed, which ensures effective and smooth running and movement of products. There is less opportunity for products to be damaged or mislaid along the way. Installation of a conveyor can be cost-effective and lead to more efficient production. Laborer costs can also be controlled. The study shows companies can save up to 40% on Production costs by using a customize Belt Conveyor.

 Inspection Conveyor manufacturer India

A professional supplier like Neo Conveyors can prove to be a great help. They can help design an inspection conveyor manufacturer, according to your specific needs. Neo will work with you to find the most effective solution to your business and build you the ideal conveyor system.

The latest 3D design techniques allow the creation of a digital prototype so that you can visualize the installation and test the workflows before any construction work takes place. This ensures that the system will fit around any existing machinery and processes so that when you do give the go-ahead the whole job runs as smoothly as possible.
It’s easy to think of any new machinery as a cost on the business and a necessary evil on the road to your goal.

But a belt conveyor system really is an investment that can enhance the way you work. In a very short time, it can help streamline your business, but more importantly, it can make a positive contribution to your bottom line.
So, we look forward to having you as one of our ideal investors, who are looking seriously to grow into a huge firm with the effective use of conveyors.

Our other products are

1.Slider Bed Belt Conveyors     2.Roller On Bed Belt Conveyors     3.Trough Belt Conveyors

4.Cleated Belt Conveyors         5.Inspection Belt Conveyors           6.Assembly Line Belt Conveyors

Bulk materials handling by Screw Conveyors or Auger Conveyors

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Auger Screw conveyor manufacturer in India

The Screw Conveyors are also known as Auger screw conveyor, which works on the principle of moving the materials from one place to another. They are the basic equipment for bulk material handling. A screw conveyor works on the mechanism that uses a rotating helical screw, called auger screw conveyor flights, that is installed within a tube or trough, to move liquid or granular materials.

Auger screw conveyor parts usually consist of a trough or tube containing either a spiral blade coiled around a shaft, driven at one end and held at the other called a solid shaft screw. Other types are open helix or shaftless screws driven at one end and free at the other.

The rate of volume transfer is proportional to the rotation rate of the shaft. In industrial control applications, the device is often used as a variable rate feeder by varying the rotation rate of the shaft to deliver a measured rate or quantity of material into a process.

Application of Screw conveyor

Industrial application of Screw conveyors is often used horizontally or at a slight incline, providing movement. They are capable of moving semi-solid materials, including food waste, wood chips, aggregates, cereal grains, animal feed, boiler ash, meat and bone meal, municipal solid waste, etc.

The screw conveyors are economical as well as, can be accommodated in small space, allows, utilizing an inclined screw conveyor for elevating or say conveying material. The angle of inclination as per the rule of thumb is 45 degrees or less, otherwise, the material will end up falling backward over the flighting and not conveying to the desired destination.

Screw conveyors are versatile and one of the most reliable cost-effective to convey a wide variety range of bulk material from dry free-flowing to wet sluggish dewatered biosolids.

Screw auger conveyor designed to operate in any position, whether horizontal or vertical. properly designed serve the purpose for many years to come uninterrupted, increasing the productivity

How to Reducing Cost of Bucket Elevators

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bucket-elevators

How to reduce the cost of bucket elevators

Bucket elevators are in wide use in various industrial productions. It is facilitating operation effectively increasing production, but its wrong usage is adding to the production cost.

To eliminate such unnecessary costs, we should go for the right bucket elevators keeping in mind certain essential points as given below:

Types of bucket elevator

Choosing the right type, suitable for your product. Type of buckets, whether driven by chains or belts. The specific model should be bought to avoid waste of space of work.

Best quality bucket elevator

Buy good quality bucket elevators, which may be a little expensive but later you won’t have to repent for it. Bucket elevator should be equipped with standard parts of a standard company also see that the right material is used to manufacture the elevator. This measure is first and foremost as it avoids unnecessary movement of machines for repairs and regular maintenance.

High efficient bucket elevators

Bucket elevator with the right efficiency. Ensure the load a machine can convey at a time, at what intervals, whether automatic or manual. Type of product to be conveyed etc. as per your requirement.

Best after-sales and service

Good after-sales services, buying bucket elevators from the company, who provides good after-sales services keeping the user’s interest in mind.

Bucket elevator manufacturer

Neo conveyors leading bucket elevator manufacturer in Ghaziabad U.P India. Please do contact us for any requirements.

chain conveyors efficient material handling systems

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chain conveyor material handling systems

chain conveyors a efficient material handling systems

Almost, each and every industry requires a system to provide movement to their products, rather finished or unfinished. They are always looking for a proper and efficient system to convey materials. To serve their purpose, they can switch over to chain conveyors.

It is a simple machine, which runs on the basis of inter-connectivity, in which the chains are connected to the gears and runs with the help of a motor, providing movement of material up and down. The chain conveyors have a high load capacity to transport.

The horizontal position is the best for the conveyors to be placed, but, in case the requirement is different a tailor-made chain conveyor can be manufactured, accordingly.

Chain conveyor manufacturers in India

The Neo conveyors are making it possible for various industries with a specific requirement. The chain conveyors are outstanding. They are on priority, due to their performance, durability, capacity to move high loads. The Chain Conveyors are also easy to install and are flexible, which can be also modified for future requirements. Neo chain conveyors are affordable as they require less maintenance.

Neo Conveyors, a manufacturer and an exporter of chain conveyors, are in the field for quite many years now and are specializing in the manufacturing of various types of conveyors. The chain conveyors stand for moving high loads with ease.

Choosing the right type of Belt Conveyor System

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HOW TO SELECT THE RIGHT CONVEYOR BELT

Conveyors are in various fields. They are being used for various applications, to convey products from one place to another or you can say conveyors provide movement of materials.

Conveyors are getting into many industries due to their versatility. Since it is being used on large scale, making a choice, to use the right conveyor becomes a little difficult. Since the usage of conveyor becomes essential, we have to choose the right conveyor to enable it to perform up to the expectation.

The Belt Conveyors can serve the purpose well, whether conveyors are required to move the raw material from one end to another or the ready product for packaging or truck loading etc.

The right choice has to be made to install the conveyor system. The Belt Conveyor can help handle the work efficiently reducing the labor cost along with saving of power and energy and providing full satisfaction to the customers.

Factors to Consider  While Selecting a Conveyor Belt

•Operational need.
•Whether the material is to be moved inclined, horizontally or vertical.
•Type of material to be moved.
•Size and shape of the product.
•Feeding of material/product.
•Manual or automatic.
•Weight of the product and total load on the conveyor.
•Installation capacity.
•Type of the conveyor belt.

Custom made conveyor systems manufacturer

We Neo Conveyors are providing various types of tailor-made specific Belt Conveyors. To suit your choice, we have the Slider Bed, Roller Bed Belt Conveyor, Trough Belt Conveyor, Cleated Belt Conveyor, Side Wall Belt Conveyor system, etc.

We also specialize in the manufacture of Bucket Elevator, Chain Conveyors, Screw Conveyors, Slat Chain Conveyor, Stacker, Truck Loading and unloading Conveyor, etc., and more as per your specification.
Neo conveyors are always at its feet, to serve you. In case, you do not have the idea of the type of machine, the conveyor system is required for your type of product, please feel free to call on us.

Belt conveyor system safety devices and precautions

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conveyor safety system manufacturers

Generally tough solid and trustworthy scope of safety switches, conveyor safety switches, electronic switches, and electronic conveyor switches, and so forth. An absolute necessity for each conveyor and material taking care of plants. A large number of switches are being used at concrete, compost, steel, mining, and force plants. Uncommonly created field mounting nooks with included safety highlights.

Conveyor Safety devises for Material Handling

conveyor safety switches

Safety Switches for conveyor

  • Pull Cord Switch
  •  Belt Sway Switch
  •  Heavy Duty Limit Switch
  •  Zero Speed Switch / Electronic Speed Switch
  •  Electronic Speed Switch with Extension Stand
  •  Pull Cord Wire

Manpower Safety Precautions

Protect your representatives in the work environment. Conveyors are extremely useful in moving material and supplies inside an office. Nonetheless, they are a typical reason for injury in a plant. We’ve accumulated this rundown of security rehearses that will help guard you and your colleagues.

1. Try not to sit, stand, or stroll on conveyors

• Conveyors are never intended to be involved by an individual.
• Conveyors have numerous highlights, including squeeze focuses that can find garments or individuals and cause genuine wounds.
• A appendage stuck when there’s no other option point can be seriously harmed or even removed.
• Industrial conveyors are not intended for individuals so you ought to never ride on conveyors.

2. Ensure conveyor controls are working accurately

• Controls that don’t work appropriately can cause difficult issues.
• Inspect your conveyor controls to ensure no representative has abused, adjusted, or disengaged them.
• Controls ought to be anything but difficult to peruse and use, just as effectively open.
• Place crisis stops in profoundly noticeable and open areas.

3. Keep hair, apparel, adornments, and other free things away

• Conveyors can get free garments or long hair, bringing about serious wounds.
• Make sure long hair is tied back or tucked under a top.
• Don’t wear armbands, rings, watches, or other gems.
• Avoid wearing loose attire; evacuate ties or fold them into your shirt.

4. Watch that all conveyor monitors are set up

• Don’t work a conveyor if monitors are not safely mounted.
• Conveyors contain gears, chains, belts, and other moving parts that can be unsafe whenever uncovered.
• Employees ought not to have the option to sidestep, evacuate, or modify conveyor watches.
• Guard openings ought to be sufficiently little to shield laborers from entering peril zones.

5. Be vigilant of squeeze focuses

• Conveyors are loaded up with squeeze focuses on their very nature.
• Conveyors contain gears, chains, belts, and other moving parts that can be perilous whenever uncovered.
• Employees ought not to have the option to sidestep, evacuate, or modify conveyor monitors.
• Guard openings ought to be sufficiently little to shield laborers from entering threat zones.

6. Follow lock-out/tag-out strategies

• Failure to do so opens representatives to dangerous wounds.
• Secure conveyor frameworks before upkeep or fix by following legitimate lock-out/tag-out methodology.
• Lock-out/tag-out techniques keep hardware from being controlled up while upkeep or fixes are being finished.
• Conveyor administrators must be appropriately prepared to perform lock-out/tag-out methodology.

7. Permit just approved workforce to work or keep up the conveyor

• This guarantees specialist wellbeing and ideal conveyor execution. Material taking care of hardware can be risky to individuals who don’t see how to securely chip away at it.
• When something should be fixed, contact your prepared upkeep individual.
• Only those workers who are prepared to work and perform upkeep on conveyors ought to do as such.

Please visit  

Inclined Belt Conveyor manufacturer in India

HOW TO KEEP SMOOTH AND EFFICIENT MOVEMENT OF AUGER CONVEYOR

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Auger screw conveyor manufacturer in Delhi India

An Auger Conveyor is the ideal way to move the raw materials from one working area to the other.  If used commercially, the Auger Conveyors are efficient.  There are various reasons, which may lead to spoiling and malfunctioning. The problem arises due to  :

Dust: As we all face and suffer from dust. The same may lead to a serious hazardous condition in the workplace, for employees as well as for conveyors, where it is caused due to the movement of powders or finely ground materials.  In such conditions, here it is required to use suitable seals and gaskets, which must be highly compressed,  along with the flanged covers, which provide additional protection from dust. Here average seals may fail.

Abrasive Material:  In industries, where cement, sand, concrete, etc, are required to be moved or say abrasive material is moved, it may lead to the wear and tear of the Auger conveyor.  Here, highly carbon abrasive resistant steel alloy or nickel-based alloy along with chromium and molybdenum prove successful. They increase the resistance power to deal with corrosion and abrasion. The use of coated shafts and troughs also helps fight abrasion, increasing hardness. This will help increasing life expectancy and reduce maintenance problems, arising due to them.

Clogging of auger conveyors: Another factor, which leads to a serious problem is ‘clogging’. It arises, where sticky or wet material is required to be moved.  In such cases, it is better to add mild heat to the auger for easy and better movement of material.  In such cases, where heat is required should be constructed of stainless. Another way is to go for shaftless screw conveyors to prevent clogging. Cheese is one of the materials that slide much easily through a heated auger system.

Applications of auger screw

perfect designed Auger Conveyors may add to less downtime, high productivity, wastage, waste of time, less maintenance, etc. It is advised to better go for tailored-made auger conveyors, for successful working. Neo Auger screws are highly in demand due to their best appropriate design and specifications. 

Handling Petcoke made easy with Bucket Elevator

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Bucket elevator for Petcoke handling

Petcoke is a residual product of crude oil and gets its name from petroleum and coal. Petcoke is black solid waste, having a high calorific value left over by various refineries/distilleries. It has a high calorific value, but low volatile content, which leads to poor ignition.

Petcoke is becoming popular in today’s world and it is replacing fuel, it is acting as a supplementary fuel in various industries, due to its comparatively low price. Many industries use Petcoke. Such as Boilers, Cement Industries, Power Plants indulged in Power Generation, etc. Petcoke, being a waste product but, compared to coal and other fuels have high calorific value and much lower price, comparatively.

Petcoke most efficient and economical fuel

Petcoke is a cheap fuel to be used nowadays, but, its use, creates certain problems, due to high sulphur and low volatility. Petcoke is required to be finely grounded to obtain full advantage of its calorific value, so that, it burns easily and completely. The high sulphur content in Petcoke creates operational problems in the kiln, which can normally be sorted out by using a bypass system. The Bucket Elevator can be used to make the movement of petcoke easy and possible ineffective manner, in order to utilize Petcoke with a higher percentage of Sulphur, a bypass system that withdraws 15-20% of kiln gases is required, along with it. Bucket Elevators are serving this purpose easily.

Bucket elevator manufacturers for Petcoke

As the bypass system works together with Bucket Conveyors. We Neo conveyors, a specialist in the manufacturing bucket elevators can serve this purpose. Neo Conveyors are providing various types of conveyors and serving various industries.

Bucket Elevators for transporting flowable materials

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Bucket elevator working principle

Bucket elevators as the name suggest carrying material with the help of buckets. The right kind of bucket conveyor would help to reduce your reliance on manpower Bucket elevators, which are now developed by the various manufacturers are specially designed with the latest technology and of course keeping in view the requirement of their customers.

Neo Conveyors are also providing efficient Bucket Elevators, so as to suit your desired requirement, according to your product and work area. The Bucket conveyors are commonly used for carrying materials such as, fertilizers, grains, or other flowable materials that are in bulk. Bucket elevators have made it possible, to do the job of getting flowable materials successfully from one place to another maybe for storage or transportation of material.

It does not matter what line of business you are in, the foremost priority should be efficiency and productivity, which should be kept at the top. To increase productivity and ensure that the system is functioning properly decision should be right to choose the manufacturer.

Types of bucket elevator

There are various options available, which should be included at the time, the buckets are manufactured, such as needs dustproof enclosures, anti-static buckets, forced ventilation, etc. The type of bucket used will depend on what sort of material is being hauled. The speed of each elevator will vary also accordingly.

Bucket conveyors provide maximum efficiency, easily operated, and perform effectively in a fantastic manner. There are several options available that will increase productivity and ensure that the system is functioning properly. A business owner who needs dustproof enclosures, anti-static buckets, forced ventilation built-in, and variable speeds can easily have these options included when the buckets are manufactured

Types of screw conveyor for bulk materials handling

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Screw conveyor for bulk materials handling

Basically, Screw Conveyors are meant to move or say transport bulk material. It is cost-effective with low maintenance. Due to such advantages, Screw Conveyors are gaining popularity and are in great demand in various industrial applications.In the market, the Screw Conveyors are available in different shapes and sizes, as per the customer requirement or say they are tailored made to meet specific needs

Screw conveyors are made up of Stainless Steel to avoid rusting and serve for a longer period of time effectively. A helical screw blade inside the tube serves the main purpose,  used in the screw conveyor for making the process of moving easy with coarse materials. This machine is fed with the materials at one end, which gets released at another end by the process of positive displacement. The coiled spiral blade around the rod is directed at one end and held at the other.

To serve the basic function of Screw conveyors, to transport bulk materials, many aspects has to be kept in mind. The screw conveyors manufacturers, have to manipulate and strive to design the best for the customers.  The layout of the machine should be perfect with excellent service and easy access. The main aim is to meet the needs of customers by providing reliable and durable, cost-effective, and long-lasting.

Types of screw conveyor

Screw conveyors are basically of four types, which are used in the industries.

  1. Horizontal Screw Conveyor

Horizontal screw conveyors, these types of conveyors are used broadly used for construction material. They are used almost for all types of materials whether free-flowing, light, lumpy, or heavy. Neo conveyors, aggregate screw conveyors manufacturer India

2. Inclined Screw Conveyor

Inclined screw conveyor– Their movement depends on the degree of inclination. The more it is inclined the lesser is the speed and its conveying efficiency.

3. Vertical Screw Conveyor

Vertical screw conveyor– They are cost-effective and fit in any space, you can say they need less area. They are used in various industries, such as food, chemical, wastewater treatment plants, etc.

4. Shaftless Screw Conveyor

Shaftless screw conveyor– They are helpful in easy transfer of material due to its structure, as the surface of the conveyor is non-clogging material moves smoothly.

Neo conveyor other Products :

1. General Line Cans  2.Open Top Sainery Cans   3.Ring Lid &Tagger cans  4.Double Tight Ring & Lid Container  5.Easy Peel and Easy Open Cans