Category: Blog

HOW TO KEEP SMOOTH AND EFFICIENT MOVEMENT OF AUGER CONVEYOR

An Auger Conveyor is the ideal way to move the raw materials from one working area  to the another.  If used commercially, the Auger Conveyors are efficient.  There are various reasons, which may lead to spoiling and malfunctioning. The problem arise due to  :

Dust :

As we all face and suffer from dust. Same may lead to serious hazardous condition in work place, for employees as well as for conveyors, where it is caused  due to the movement of powders or finely  ground materials.  In such conditions, here it is required to use the suitable seals and gaskets, which must be highly compressed,  alongwith the flanged covers, which provide additional protection from dust. Here average seals may fail.

Abrasive Material  :  In industries, where cement, sand, concrete etc, are required to be moved or say abrasive material is moved, it may lead to the wear and tear of  Auger conveyor.  Here, highly carbon abrasive resistant steel alloy or nickel based alloy alongwith chromium and molybdenum prove successful. They increase the resistant power to deal with corrosion and abrasion. The use of coated shafts and troughs also  helps fight abrasion, increasing hardness. This will help increasing life expectancy and reduce maintenance problems, arising due to them.

Clogging of auger conveyors : 

Another factor, which leads to a serious problem is ‘clogging’. It arises, where sticky or wet material is required to be moved.  In such cases, it is better to add a mild heat to the auger for easy and better movement of material.  In such cases, where heat is required should be constructed of stainless. Another way is to go for shaft-less screw conveyors to prevent clogging. Cheese is one of the material that slides much easily through a heated auger system.

Use of Original application : It is best to use originally designed Auger Conveyors, because this may add to less down time, high productivity, wastage, waste of time, less maintenance etc. It is advised to better go for tailored made auger conveyors, for successful working.

 

 

Neo Auger Conveyors are highly in demand due to its best appropriate design, as per specifications.  In case of such requirement, please feel free to call : +91- 9654112235 or +91-9654112236

Efficient system materials handling by chain conveyors

Efficient system materials handling by chain conveyors

Almost, each and every industry require a system to provide movement to their products, rather finished or unfinished. They are always looking for a proper and efficient system to convey materials. To serve their purpose, they can switch over to chain conveyors. It is a simple machine, which runs on the basis of inter-connectivity, in which the chains are connected to the gears and runs with the help of a motor, providing movement of material up and down. The chain conveyors have high load capacity to transport.

The horizontal position is the best for the conveyors to be placed, but, in case the requirement is different a tailor made chain conveyor can be manufactured, accordingly. The Neo conveyors, are making it possible for various industries with specific requirement. The chain conveyors, are outstanding. They are on priority, due to their performance, durability, capacity to move high loads. The Chain Conveyors are also easy to install and are flexible, which can be also modified for future requirements. Neo chain conveyors are affordable as they require less maintenance.

Neo Conveyors, a manufacturer and an exporter of conveyors, are into the field for quite many years now, and are specializing in manufacturing of various types of conveyors. The chain conveyors stands for moving high loads with ease.

Bucket Elevators Different Type of Material Discharging

Neo Conveyors manufacturer bucket elevators with belt type , ring chain type and plate chain type which is mainly suitable for handling of feed mills, flour mills, rice mills, oil, starch factory, grain depot, port terminals and other bulk materials.

Different discharge methods of bucket elevators are centrifugal type bucket elevator, gravity type bucket elevator and hybrid type bucket elevator. Details as below:

  1. Centrifugal Type: Materials are discharge by using centrifugal force to throw the material away from discharging outlet. It is suitable for dry with fast lifting speed and small particle.
  2. Gravity Type: Materials are discharge by and suitable for material which is large and fragile.
  3. Hybrid type: Materials are discharge by using centrifugal force and gravity force , which is suitable for material with poor fluidity and big humidity .

 

 

 

 

 

 

 

 

 

 

 

 

 

Neo Conveyors are professional manufacturer of Belt conveyor, Vibrating screen, Bucket elevator, Screw conveyor, Scraper conveyor using the world’s most advanced technology. We manufacturer as per customer requirements. Please contact us without any hesitation.

Bulk materials handling by Screw Conveyors or Auger Conveyors

The Screw Conveyors are also known as Auger conveyors, which works on the principle of moving the materials from one place to another. They are the basic equipment for bulk material handling. A screw conveyor works on the mechanism that uses a rotating helical screw, called “flighting”, that is installed within a tube or trough, to move liquid or granular materials. They usually consist of a trough or tube containing either a spiral blade coiled around a shaft, driven at one end and held at the other called a solid shaft screw. Other types are open helix or shaftless screws driven at one end and free at the other. The rate of volume transfer is proportional to the rotation rate of the shaft. In industrial control applications the device is often used as a variable rate feeder by varying the rotation rate of the shaft to deliver a measured rate or quantity of material into a process.

 

 

 

 

 

 

 

 

 

 

 

 

The first type of screw conveyor was the Archimedes’ screw, used since ancient times to pump irrigation water, but nowadays, our industries are becoming more and more productive and advance with the help of latest machines. The positive push has improved the industrial sector. These machines carry out major operations in the industries and have helped greatly in reducing the manual workforce. They are great of help in many bulk handling industries. Nowadays, Screw conveyors are often used horizontally or at a slight incline, providing movement. They are capable of moving semi-solid materials, including food waste, wood chips, aggregates, cereal grains, animal feed, boiler ash, meat and bone meal, municipal solid waste, etc. The screw conveyors are economical as well as, it can be accommodated in small space, allows, utilizing an inclined screw conveyor for elevating or say conveying material. The angle of inclination as per rule of thumb is 45 degrees or less, otherwise the material will end up falling backwards over the flighting and not conveying to the desired destination.

Screw conveyors are versatile and one of the most reliable cost-effective to convey wide variety range of bulk material from dry free flowing to wet sluggish dewatered biosolids.

The Screw conveyors can be designed to be operative in any of the position, whether horizontal or vertical. If properly designed, it can be economical as well as, serve the purpose for many years to come uninterrupted, increasing the productivity

Bulk materials handling vertically By Bucket Elevator

The Bucket Elevator, as its name suggest, it is an arrangement of buckets to elevate material vertically.  Nowadays, the bucket elevator is in great use, its main task is to handle bulk material and elevate vertically, irrespective of whether, the material to be elevated is free flow or material with poor flow liquid consistency.

The bucket elevator requires a flat surface to be mounted on of solid concrete, The foundation should be horizontal, secure enough to give support to the installed bucket elevator in order to achieve vertical requirements. Middle and upper casing section of a higher height bucket elevator should be connected and supported well with the neighbouring building or any solid structure to give it stability. . The bucket elevators are going through continuous development, regarding shapes and sizes of buckets, head and boot profiles, manufacturing and operating specifications of the machine.

The Bucket Elevator are successfully elevating, whether it may be the  most free flowing material or material with poor flow characteristics. The rate at which, material  be elevated depends on various factors, in addition to the obvious effects of bucket design, capacity and speed.

Neo conveyors are into designing,manufacturing bucket elevators to handle bulk material without material deterioration, undisturbed until it is discharged.

Reducing Cost of Bucket Elevators

Bucket elevators are in wide use in various industrial productions. It is facilitating operation effectively increasing production, but its wrong usage is adding to the production cost.

bucket-elevators

To eliminate such un-necessary costs, we should go for the right bucket elevators keeping in mind certain essential points as given below:

  1. Type of bucket elevator – Choosing the right type, suitable for your product. Type of buckets, whether driven by chains or belts. Specific model should be bought to avoid waste of space of work.
  1. Good quality equipment – Buy a good quality bucket elevators, which may be little expensive but later you won’t have to repent for it. Bucket elevator should be equipped with standard parts of standard company also see that right material is used to manufacture the elevator. This measure is first and the foremost as it avoids unnecessary movement of machine for repairs and regular maintenance.
  1. Bucket elevator with the right efficiency. Ensure the load a machine can convey at a time, at what intervals, whether automatic or manual. Type of product to be conveyed etc. as per your requirement.
  1. Good after sales services – Buying bucket elevators from the company, who provides good after sales services keeping the users interest in mind.

Multi-functional Chain Conveyors

Multi-functional Chain Conveyor,s  do justice to its name, by serving and allowing movement, horizontally as well as vertically as per the requirement. We design ultimate durable parts which enable movement of the chain.

Chain Conveyors multiple benefits  :

  • Versatile –  They serve the purpose in most industries, big or small.
  • Multi-functional- It can be adjusted and work in conjunction with other systems and equipment.
  • Adaptable -The load can be moved up, down, in and around with ease, It can move boxes or load of various sizes.
  • Economical -Its efficient design and standardization of component parts together with complete production tooling , eliminates wearing and tearing of roller turns, traction wheels etc. resulting in reduction in cost, and thus proving economical.
  • Serve long – Expert design and development,  add to its life and functions long.
  • Low maintenance – Use of standard parts leads to low maintenance or say no maintenance.

Heavy-Duty-2-Strand-Chain-Conv

Bucket Conveyor and it benefits

In today’s world, the latest technologies are applied in all walks of life, and this goes with the usage of bucket conveyors, also. They are number of buckets connected with each other on to a belt. They are chain driven as well as Belt driven.  They are available in different sizes, shapes and types, as per the material required to be moved, vertically. They are more popular in oil mills, mining industries, construction areas etc.

Its simplicity, has made it, really popular, in various industries, specifically in bulk material handling and in processing applications. The Bucket elevators are serving effectively,  to move both heavy and light material with ease and accuracy. The Bucket Elevators are successfully elevating, the most free flowing material, as well as material with poor flow characteristics, flowing bulk solids or powders etc.  The process of raising and lowering of material is done with the help of mechanical and hydraulic power. The buckets conveyors benefits to deal with any type of material, strong elevation, durability less power consumption,  easy transportation, lifting even in the highest location,  capacity, smooth and steady functioning etc. has proved it beneficial. The bucket elevators are trusted machines, which are economical, serves for long period of time, reduces labour cost, no interruption in transportation, all thes have made it popular and beneficial.

Keeping in mind, Neo Conveyors, are designing, such Bucket Conveyor, by giving proper shape and specific design to it. Buckets are accordingly, attached with required capacity and the speed is maintained to elevate it.. Each conveyor is unique in its own capacity  so it is specifically designed to work satisfactorily. Neo Continuous Bucket Elevators, are designed to handle products without material deterioration,  the product move undisturbed until it is discharged.

10 Important points for selection of Bucket Elevator

10 Important points for setup of Bucket Elevator

  • Type of material- bulk, heavy, free flow etc.
  • Type of product – raw material or finished product, Fragile or hard, Liquid, semi-solids etc.
  • Direction – to be moved in vertical, horizontal + vertical + horizontal ( Z Type) direction
  • Speed – Variable or fixed
  • Height – Level of Inclination
  • Weight – heavy or light, liquid or semi- solid, grains, sand, concrete etc.
  • Distance – to be maintained between the products.
  • Type of industry
  • Pulley – requirement of pulleys for transportation
  • Size – specific size of buckets to avoid over loading

conveyors manufacturer for dairy, bakery, personal hygiene, beverages, ice cream, medicines, chemical, industriesl

Neo Conveyors, specializes in designing and manufacturing of specific conveyors. It is a leading manufacturer of stainless steel, sanitary conveyors for various purposes, such as, dairy, bakery, personal hygiene, beverages, ice cream, medicines, chemical, industrial and also serving other industries, as well as others non-sanitary. Our range includes, Belt Conveyors, Screw Conveyors, Roller Conveyors, Over-head Chain Conveyors, Slatband conveyors, Bucket Conveyors, tipping hoppers, reciprocating feeders and the pneumatic Conveying of Coal and woodchips etc. Neo conveyors also deals with the repairs, maintenance of production line.

Neo Conveyor, do not differentiate between small and large manufacturers. We serve them alike, by catering to their specific requirement. We specialize in automating the production process and provide manufacturing, engineering, and technical support to enable new system build-out, modification and upgrades of existing lines and plant expansion plans.

Neo Conveyor, is a group of engineers, comprised of skilled and knowledgeable team, which has come together. Its years of honest hard work alongwith rich experience in the industry, has built Neo Conveyors to deal with various customers and providing essential knowledge and satisfaction. We try to make thing economically suitable for our valued customers.
•Website-www.bulkmaterialshandling.in
•Industry
Mechanical or Industrial Engineering
•Type
Privately Held
•Headquarters
G-414,UPSIDC PHASE-II,M.G Road Industrial Area,Ghaziabad,U.P,India-201015