Tag: Trough Belt conveyors manufacturer

10 important points for selection of Bucket Elevator

How to select bucket elevator

  • Type of material- bulk, heavy, free flow, etc.
  • Type of product – raw material or finished product, Fragile or hard, Liquid, semi-solids, etc.
  • Direction – to be moved in vertical, horizontal + vertical + horizontal ( Z Type) direction
  • Speed – Variable or fixed
  • Height – Level of Inclination
  • Weight – heavy or light, liquid or semi-solid, grains, sand, concrete, etc.
  • Distance – to be maintained between the products.
  • Type of industry
  • Pulley – a requirement of pulleys for transportation
  • Size – Specific size of buckets to avoid overloading

Do you need a bucket elevator?

Neo conveyors are a manufacturer of bucket elevators since 2007. Please contact us for any requirements.

How to Select Right Conveyors

Selection of right Conveyors

selection criteria for conveyor very important for any customer. When selecting a conveyor, here are a few things to consider:

• Does your application require the conveyor system to have inclines, declines, or curves?

• Does your application need to be sanitary?

• What types of products in your application moving to?

• What is the maximum weight of the products being moved?

• Does the conveyor needs to operate at a certain speed?

• Will moisture be present in your application?

Conveyor belt manufacturer in India

Neo conveyors, conveyor belt manufacturer in India, trough belt conveyors manufacturer, horizontal belt conveyor supplier, Please visit www.neoconveyors.com for details.

Note: We specialize in an assembly line belt conveyor manufacturer in India.

Bucket Conveyor and its benefits

Bucket elevator

Benefits of bucket elevator

In today’s world, the latest technologies are applied in all walks of life, and this goes with the usage of bucket conveyors, also. They are the number of buckets connected with each other onto a belt.

They are chain driven as well as Belt driven.  They are available in different sizes, shapes, and types, as per the material required to be moved, vertically. They are more popular in oil mills, mining industries, construction areas, etc. Its simplicity has made it, really popular, in various industries, specifically in bulk material handling and processing applications.

Advantages of bucket elevator

  • The Bucket elevators are serving effectively,  to move both heavy and light material with ease and accuracy. The Bucket Elevators are successfully elevating, the most free-flowing material, as well as material with poor flow characteristics, flowing bulk solids or powders, etc. The process of raising and lowering of material is done with the help of mechanical and hydraulic power.
  • The buckets conveyor’s benefits to deal with any type of material, strong elevation, durability less power consumption,  easy transportation, lifting even in the highest location,  capacity, smooth and steady functioning, etc. have proved it beneficial.
  • The bucket elevators are trusted machines, which are economical, serve for a long period of time, reduce labor cost, no interruption in transportation, all these have made it popular and beneficial.

Types of bucket elevator

  • Centrifugal discharge bucket elevator – The Centrifugal Discharge elevator uses profound buckets moving at a generally fast, permitting centrifugal power to move the material out of the bucket and into the discharge opening. It is particularly appropriate for tough and grating materials that can withstand scooping out of the boot and throwing out of the discharge.
  • Continuous discharge bucket elevator Z type bucket elevators are designed to handle products without material deterioration,  the product moves undisturbed until it is discharged.

Keeping in mind, Neo Conveyors, are designing, such Bucket Conveyor, by giving proper shape and specific design to it. Buckets are accordingly, attached with the required capacity and the speed is maintained to elevate it.

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Today’s convenience the belt conveyor

Belt conveyor manufacturers in India

The Conveyors are getting into our lives directly or indirectly. Our lifestyle is going towards convenience in all walks of life, whether, it is shopping in big malls under comfortable conditions or handle material in industries. Industries are now opting for an easy and convenient way to handle or convey products/raw materials or ready products for easy truck loading.

The Belt Conveyor is the easy way to handle the bulk material/ conveyor transport things from one end to the another from short to long distances. Conveyor systems, are now becoming a necessity in all walks of life, whether it is the Food Industry, Mining, Pharmaceutical, Chemicals, Commercial, Packaging, Truck loading, etc.

To serve various types of industries, there are different types of Conveyors prevailing in the market. The Belt Conveyor moves any kind of material, horizontally or vertically, in the desired direction. The Belt Conveyors are used universally in industrial settings, packaging industries, and assembly line units. Even the regular and irregular-shaped items, can be moved easily regardless of their weight with help of Belt Conveyors. Truck loading and transportation are also made easy. Material travel non–stop, either in inclined or in declined direction, depending on the type of Conveyor.

Trough belt conveyor manufacturers in India

The belt conveyors comprise a suitable belt, which rests on a smooth metal sheet or a number of rollers, depending on the requirement. The belts attached are made up of various materials, a rubber one, steel, etc. Special attachment is made to move material, smoothly on or around corners, and to move material long-distance several rollers are attached to belt conveyors to serve the purpose, because, it reduces friction.
The right suggestion towards the selection of the type of conveyor is to go for the manufacture, who can develop the type of conveyor to serve your purpose.

Quality conveyor manufacturers in India

Neo Conveyors, since, 2007, has been sincerely serving and has worked to become a leader in Belt Conveyor manufacturing in India. Neo has developed specific types of Belt Conveyors, Bucket Elevators, Modular Chain Conveyors, as per the specifications and requirements of its clients. To reach you, serve you and achieve your appreciation, Neo Conveyor, is always on its feet to serve, efficiently, and leave a smile on the faces of its valued clients. In case, you take any decision, Neo Conveyors is there, as one of the manufacturers of Belt Conveyors in India.

Steps towards selecting the right Conveyor System??

Selection criteria of conveyor

How to select the right conveyor systems

Selection of Conveyor Systems is in itself a big question n mark – How to start with? where to begin. Selecting the right conveyors and automation is really a daunting task. The first and foremost task, to know your product profile
In the market, there are several types of conveyors to be found. There are customized conveyors designed for a specific use, as well as, other for general purposes. The profile and mix of products you want to convey dictates the type of conveyor needed. To come up with the right decision, you must clearly know the product or package specifications which include.

Selection criteria of conveyor

•Specification regarding the exact size of the product. It’s minimum and maximum (L x B x H) and in the case of circular objects, its diameter.

•Weight of products – Minimum and Maximum.

•Flow of product on conveyor – How many products per minute need to flow on the Conveyor System? This may be calculated on the basis of your requirement throughout a day, per hour, or per shift, etc.

•Preferred working height of Conveyor system – whether it is to be attached to any existing process, table, conveyors, or machines.

•What is the purpose? – To transport products from one end to another or is it needed for more complex operations. Will this be a standalone conveyor system or will it be a part of an integrated solution attached to other processes?

Thoroughly, know the product or the packaging material that is to be conveyed. Unless the type of packaging or raw product that is to be conveyed has a major implication on the types of solution. As there are various products to be packaged, outbound shipping, internal processes, etc. every product has to be packaged, whether boxes, bags, or mixed bags and boxes.
•Boxes only – The best option is the Roller Conveyors or Belt Conveyors, for boxes, which, generally, works in a fine manner. The weight and size are needed, which will decide, if roller, belt over the roller, or slider belt conveyor.

•Bags – In the case of bags the avoid roller conveyor. The bags may contain a mixed product and may not flow smoothly.

•Mixed boxes and bags – Generally a belt or belt over roller conveyor will be comfortable in this case to handle.

Know your next bottleneck

Nowadays, Conveyors are certainly solving various problems from basic transportation of ready products or the raw material to be required for production, merging several lines of production with a single flow. Conveyors are transforming an operation from manual to an automated work of art.
During the designing phase (whether, be it a simple or complex process/system), it is certainly a good idea to review the processes downstream to anticipate any new bottlenecks that may be created.

Generally, the errors cannot be judged before the operation starts, as Often times productivity increases dramatically and an additional solution may be required for processes such as scanning, weighing, dimensioning, taping, etc.

If any of these processes are manual inputs, it can be easily seen that operators are not able to keep up with the new and faster upstream process.

Conveyor manufacturers in India

Neo conveyors, conveyor manufacturer in India since 2007. Please do contact us for any requirements.

Trough Belt Conveyors

Trough Belt Conveyors

Trough belt conveyor manufacturers in India

Neo Trough Belt Conveyors, are specially designed to leverage the open frame and trough effect of the rubber belt to fully contain the load of materials.

Belt conveyor’s construction and materials depending on application specification. Belt materials and configurations vary for specific uses

Neo Conveyors offer different styles, designs, and options of belt conveyor systems and the accessories that accompany them. We will design and manufacture complete systems using either standard or special parts, depending on the customer’s exact needs.

Choosing the right type of Belt Conveyor System

HOW TO SELECT THE RIGHT CONVEYOR BELT

Conveyors are in various fields. They are being used for various applications, to convey products from one place to another or you can say conveyors provide movement of materials.

Conveyors are getting into many industries due to their versatility. Since it is being used on large scale, making a choice, to use the right conveyor becomes a little difficult. Since the usage of conveyor becomes essential, we have to choose the right conveyor to enable it to perform up to the expectation.

The Belt Conveyors can serve the purpose well, whether conveyors are required to move the raw material from one end to another or the ready product for packaging or truck loading etc.

The right choice has to be made to install the conveyor system. The Belt Conveyor can help handle the work efficiently reducing the labor cost along with saving of power and energy and providing full satisfaction to the customers.

Factors to Consider  While Selecting a Conveyor Belt

•Operational need.
•Whether the material is to be moved inclined, horizontally or vertical.
•Type of material to be moved.
•Size and shape of the product.
•Feeding of material/product.
•Manual or automatic.
•Weight of the product and total load on the conveyor.
•Installation capacity.
•Type of the conveyor belt.

Custom made conveyor systems manufacturer

We Neo Conveyors are providing various types of tailor-made specific Belt Conveyors. To suit your choice, we have the Slider Bed, Roller Bed Belt Conveyor, Trough Belt Conveyor, Cleated Belt Conveyor, Side Wall Belt Conveyor system, etc.

We also specialize in the manufacture of Bucket Elevator, Chain Conveyors, Screw Conveyors, Slat Chain Conveyor, Stacker, Truck Loading and unloading Conveyor, etc., and more as per your specification.
Neo conveyors are always at its feet, to serve you. In case, you do not have the idea of the type of machine, the conveyor system is required for your type of product, please feel free to call on us.

Benefits of Bucket Elevators to handle bulk materials

Benefits of Bucket Elevators

Bucket Elevator, is a piece of necessary useful machinery, as it is capable to convey light to heavy supplies. Bucket Elevator or Bucket Conveyor consists of the number of buckets attached for loading and transmitting the material with a strong belt to move on. It is a necessary machine, which is best suited to the oil mills, food industries, grain industries, cattle field industries, fertilizer industries, pet coke handling, and various chemical industries, etc.

Neo Bucket Elevators is a system for elevating bulk materials. Nowadays, continuous developments in bucket shape, head and boot profiles, manufacturing, and operating specifications are being done. Unique bucket shapes and the chains or belts as traction elements and various combinations make an efficient bucket elevator.

Types of Bucket Elevators

Bucket Elevators are serving both the inclined and vertical movement of material with ease. The most popular is a centrifugal discharge elevator, which may well be vertical or inclined. Unlike earlier elevators, small, flat steel buckets, these days modern elevators use a rubber belt with plastic buckets, which has made them a lot more efficient and durable.

 Inclined Elevators, have the buckets set close together may have the discharge chute set partly beneath the head pulley. The speed of the inclined elevator is low mainly because it doesn’t rely on the centrifugal force.

 Vertical Elevators, on the other hand, have spaced buckets with rounded bottoms. The supplies from a boot, a pit, or a pile might be readily loaded to a centrifugal elevator. The shape of buckets is triangular and close to on the belt with small or no space in between them. This kind of elevator is becoming employed to carry heavy material and lift at a slow pace.
The principal function of an elevator is to continue pulsating flow of material through vertical handling. Apart from centrifugal discharge type, continuous variety and super capacity elevators are there to serve. Slow Elevators may be applied in case of lumpy and abrasive materials. Apart from conventional bucket elevators, shelf elevators, cradle elevators, and a kind of overlapping bucket elevators, etc. are in use.

Money Saving machine conveyors??

Truck loading conveyor manufacturer

A Conveyor is such a mechanical device, which not only moves heavy and bulky materials from one location to another but, it also moves it efficiently. conveyors are becoming popular not only among, small companies growing along with it, but, also they are playing a major role in big companies and factories. Conveyors are helping complete tasks efficiently and economically. Conveyors are being effective.

They are used to serve all the purposes regarding carrying material from one location to another, whether it is bulky, heavy, cereals, chemicals, raw materials like coal, sand, etc. Conveyors are serving in the field of packaging also. Conveyors are becoming so friendly devices that they are reducing the risk of injuries. Conveyors are used in food industries, chemical industries, agro-industries, fertilizer industries, beside conveyors are efficiently used in warehouses.

Conveyors are also working for big publishing houses and for truck loading purposes. There are so many materials handling devices prevailing in the market that the technical planners have to choose from, according to their requirements. Neo Conveyors are providing tailor-made conveyors along with precious consulting to their customers all over. Systems can vary a lot due to different application requirements, varied materials,s or products. Belt Conveyors are mechanically essential to automated distribution solutions in a company keeping in mind its profitability.

 Bucket Elevator manufacturers

Neo conveyors are manufacturers of bucket elevators. we manufacturer

1.Centrifugal Discharge Bucket Elevators

2.Continuous Discharge Bucket Elevators 

Energy saving Belt Conveyor

How to make Conveyor energy efficient

The Belt Conveyor is a machine, which can continuously transport material. The transmission principle of friction drives the material through the roller and the tape. The belt conveyors are widely used in metallurgy, coal, hydropower, building material, chemical industries, and various other sectors.
The Belt Conveyors as we know are very convenient, a friendly machine easily operated with the least exertion making transportation of bulk material easier and packed material convenient. The conveyor is a continuous traction transport by the conveyor belt, which works in two ways, as a carrying device that can transport ore, coal, and other bulk materials and also packaged into items. Because of its transport capacity and small transport resistance, low maintenance, stable operation, minimum damage I any, and particularly low consumption of power is making the Belt Conveyor a very popular machine among various sectors. Neo Conveyors are indulged in the same.

Select energy efficient motor

There is probably not as much efficiency loss as you think in running conveyor motors. Conveyors may be equipped with NEMA Design C (high starting torque) motors or NEMA Design B motors that were intentionally oversized as they were selected based upon starting torque and not normal operation criteria. High locked rotor or start-up torque is required to start a fully-loaded conveyor from a stopped condition. Outdoor conveyors might also be iced up. If inadequate starting torque is not available, the motor(s) will stall and trip the overcurrent breakers. The power required under normal operation to transport materials is a function of conveyor loading, Conveyor speed, lift (elevation gain), and friction losses in the conveyor rollers.
 

Select energy efficient gearbox

Comparing efficiencies of different gear types across various reduction ratios will help us to make the right gearbox selection for our applications. Please note that these efficiency values are for general guidelines and refer manufacturer’s catalog for more accurate values.
Gear Efficiency Comparison Table
No Type Normal Ratio Range Efficiency Range
1 Spur 1:1 to 6:1 94-98%
2 Straight Bevel 3:2 to 5:1 93-97%
3 Spiral Bevel 3:2 to 4:1 95-99%
4 Worm 5:1 to 75:1 50-90%
5 Hypoid 10:1 to 200:1 80-95%
6 Helical 3:2 to 10:1 94-98%
7 Cycloid 10:1 to 100:1 75-85%

Regular Maintenance Increase Efficiency

*Avoid misuse of conveyors.

*Monitor belt tracking accurately and closely.

*Lubricate bearings properly.

*Proper installation. Clean and check photo eyes.

*Avoid under-sizing pneumatic controlled devices.

*Avoid water build-up in airlines. Make sure conveyor systems are properly grounded. Regularly check chain and belt tension.

Our other products

1. Bucket Elevators

2. Trough Belt Conveyors

3. Truck Loading Conveyors