Tag: Bucket elevator manufactuer india

10 important points for selection of Bucket Elevator

How to select bucket elevator

  • Type of material- bulk, heavy, free flow, etc.
  • Type of product – raw material or finished product, Fragile or hard, Liquid, semi-solids, etc.
  • Direction – to be moved in vertical, horizontal + vertical + horizontal ( Z Type) direction
  • Speed – Variable or fixed
  • Height – Level of Inclination
  • Weight – heavy or light, liquid or semi-solid, grains, sand, concrete, etc.
  • Distance – to be maintained between the products.
  • Type of industry
  • Pulley – a requirement of pulleys for transportation
  • Size – Specific size of buckets to avoid overloading

Do you need a bucket elevator?

Neo conveyors are a manufacturer of bucket elevators since 2007. Please contact us for any requirements.

Benefits and uses of Bulk Material Handling Conveyors

The Bulk Material Handling Conveyors are playing a major role in various industries.  They significantly, simply work and are proving useful in the automotive, electronics, food processing, bottling, canning, packaging, scrap metal, and furniture industries.

They are getting importance due to their ability to give a performance. Their load capacity is remarkable, volume transported, speed, and mass flow of material. Size and shape do not matter, light or bulky material are efficiently conveyed from one place to another. Sack or a carton all are moved quickly. The Bulk Material Handling Conveyors are widely used in the warehouses and manufacturing sector.

Benefits of the conveyor systems

The material handling Conveyors reduces the labor cost, thus, increasing profitability. This Conveyor system can be operated through sensor technology which, eliminates the need to employ an operator. Conveyor systems also come with security features that lower the risk of accidents. The maintenance cost of these conveyors is so low, that even a small warehouse and factories can go for it, easily, without incurring much cost.

Bulk material handling conveyor manufacturers in India

The Bulk Material Handling Conveyors can prove more beneficial for an industry, if one gets to know about the particular type of conveyor, that would be suitable for the company, keeping in consideration, the weight, shape, size, and type of materials, required to be transported or translocated.

Conclusion: Neo Conveyors bulk materials handling conveyor manufacturers in India since 2007. Please do contact us for any requirements.

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Bulk materials handling vertically by bucket elevator

Bucket elevators manufacturers

The Bucket Elevator, as its name suggest, it is an arrangement of buckets to elevate material vertically.  Nowadays, the bucket elevator is in great use, its main task is to handle bulk material and elevate vertically, irrespective of whether the material to be elevated is a free flow of material with poor flow liquid consistency.

Installation of bucket elevator

The bucket elevator requires a flat surface to be mounted on solid concrete, The foundation should be horizontal, secure enough to give support to the installed bucket elevator in order to achieve vertical requirements. The Middle and upper casing section of a higher height bucket elevator should be connected and supported well with the neighboring building or any solid structure to give it stability. . The bucket elevators are going through continuous development, regarding shapes and sizes of buckets, head and boot profiles, manufacturing and operating specifications of the machine.

The Bucket Elevator is successfully elevating, whether it may be the most free-flowing material or material with poor flow characteristics. The rate at which, material be elevated depends on various factors, in addition to the obvious effects of bucket design, capacity, and speed.

Number one bucket elevator manufacturers in NCR

Neo conveyors are into designing, manufacturing bucket elevators to handle bulk material without material deterioration, undisturbed until it is discharged.

Economical and Efficient way to move materials

Whether you are a manufacturer or dealing in logistics, then you are sure to have movement of material or things around. You need a movement with time, so you require conveyors to move and handle. Conveyors are proving themselves, whether moving items from machines on the production line to be packaged, sorting or storing products, moving of ready dispatched material efficiently involving less handling.

 Belt Conveyor systems manufacturer

Neo Conveyors, are being tried and tested, by our various users (precious customers). Belt conveyor systems have proved themselves, as one trusted way. These can be small and simple or can range from small to large, simple installations to complex customized systems integrated into the production line, which can sort and divert items automatically, under computer commands.

Belts are versatile, reliable and they’re suitable for moving items along the flat or transfer them to a different level of heights. This technology has a wide history. The Belt Conveyors very much appeared in the late 19th century and were, generally seen carrying coal and ore out of mines.

Assembly line conveyor

After Henry Ford, installed an assembly line Conveyor in 1913 in his Michigan Factory, in few decades the Belt Conveyors gained popularity. Its uses in all sorts of diverse applications make Belt Conveyors versatile and efficient. Today you’ll find them used in a wide selection of roles and industries, from food production, assembly lines, and packaging applications.

A belt conveyor comprises a series of rollers – usually driven by an electric motor – with a continuous covering. This cover (the belt) can be fabric or heavy-duty rubber-type material, chains or buckets, food-safe belts, which are specifically designed in order for quick removal for cleaning and with minimal gaps to prevent material from being trapped.

Stainless steel frames and panels are also used to ensure hygienic operation, straightforward cleaning, and maintenance operations.

Advantages of conveyor

Its popularity proves it is truly a great advantage to manufactures or dealing in logistics. The Belt Conveyors obviously reduce handling as the items are carried from one stage of production to the next smoothly and with no operator input.

There is the maintenance of speed, which ensures effective and smooth running and movement of products. There is less opportunity for products to be damaged or mislaid along the way. Installation of a conveyor can be cost-effective and lead to more efficient production. Laborer costs can also be controlled. The study shows companies can save up to 40% on Production costs by using a customize Belt Conveyor.

 Inspection Conveyor manufacturer India

A professional supplier like Neo Conveyors can prove to be a great help. They can help design an inspection conveyor manufacturer, according to your specific needs. Neo will work with you to find the most effective solution to your business and build you the ideal conveyor system.

The latest 3D design techniques allow the creation of a digital prototype so that you can visualize the installation and test the workflows before any construction work takes place. This ensures that the system will fit around any existing machinery and processes so that when you do give the go-ahead the whole job runs as smoothly as possible.
It’s easy to think of any new machinery as a cost on the business and a necessary evil on the road to your goal.

But a belt conveyor system really is an investment that can enhance the way you work. In a very short time, it can help streamline your business, but more importantly, it can make a positive contribution to your bottom line.
So, we look forward to having you as one of our ideal investors, who are looking seriously to grow into a huge firm with the effective use of conveyors.

Our other products are

1.Slider Bed Belt Conveyors     2.Roller On Bed Belt Conveyors     3.Trough Belt Conveyors

4.Cleated Belt Conveyors         5.Inspection Belt Conveyors           6.Assembly Line Belt Conveyors

How to Reducing Cost of Bucket Elevators

bucket-elevators

How to reduce the cost of bucket elevators

Bucket elevators are in wide use in various industrial productions. It is facilitating operation effectively increasing production, but its wrong usage is adding to the production cost.

To eliminate such unnecessary costs, we should go for the right bucket elevators keeping in mind certain essential points as given below:

Types of bucket elevator

Choosing the right type, suitable for your product. Type of buckets, whether driven by chains or belts. The specific model should be bought to avoid waste of space of work.

Best quality bucket elevator

Buy good quality bucket elevators, which may be a little expensive but later you won’t have to repent for it. Bucket elevator should be equipped with standard parts of a standard company also see that the right material is used to manufacture the elevator. This measure is first and foremost as it avoids unnecessary movement of machines for repairs and regular maintenance.

High efficient bucket elevators

Bucket elevator with the right efficiency. Ensure the load a machine can convey at a time, at what intervals, whether automatic or manual. Type of product to be conveyed etc. as per your requirement.

Best after-sales and service

Good after-sales services, buying bucket elevators from the company, who provides good after-sales services keeping the user’s interest in mind.

Bucket elevator manufacturer

Neo conveyors leading bucket elevator manufacturer in Ghaziabad U.P India. Please do contact us for any requirements.

Choosing the right type of Belt Conveyor System

HOW TO SELECT THE RIGHT CONVEYOR BELT

Conveyors are in various fields. They are being used for various applications, to convey products from one place to another or you can say conveyors provide movement of materials.

Conveyors are getting into many industries due to their versatility. Since it is being used on large scale, making a choice, to use the right conveyor becomes a little difficult. Since the usage of conveyor becomes essential, we have to choose the right conveyor to enable it to perform up to the expectation.

The Belt Conveyors can serve the purpose well, whether conveyors are required to move the raw material from one end to another or the ready product for packaging or truck loading etc.

The right choice has to be made to install the conveyor system. The Belt Conveyor can help handle the work efficiently reducing the labor cost along with saving of power and energy and providing full satisfaction to the customers.

Factors to Consider  While Selecting a Conveyor Belt

•Operational need.
•Whether the material is to be moved inclined, horizontally or vertical.
•Type of material to be moved.
•Size and shape of the product.
•Feeding of material/product.
•Manual or automatic.
•Weight of the product and total load on the conveyor.
•Installation capacity.
•Type of the conveyor belt.

Custom made conveyor systems manufacturer

We Neo Conveyors are providing various types of tailor-made specific Belt Conveyors. To suit your choice, we have the Slider Bed, Roller Bed Belt Conveyor, Trough Belt Conveyor, Cleated Belt Conveyor, Side Wall Belt Conveyor system, etc.

We also specialize in the manufacture of Bucket Elevator, Chain Conveyors, Screw Conveyors, Slat Chain Conveyor, Stacker, Truck Loading and unloading Conveyor, etc., and more as per your specification.
Neo conveyors are always at its feet, to serve you. In case, you do not have the idea of the type of machine, the conveyor system is required for your type of product, please feel free to call on us.

Benefits of Bucket Elevators to handle bulk materials

Benefits of Bucket Elevators

Bucket Elevator, is a piece of necessary useful machinery, as it is capable to convey light to heavy supplies. Bucket Elevator or Bucket Conveyor consists of the number of buckets attached for loading and transmitting the material with a strong belt to move on. It is a necessary machine, which is best suited to the oil mills, food industries, grain industries, cattle field industries, fertilizer industries, pet coke handling, and various chemical industries, etc.

Neo Bucket Elevators is a system for elevating bulk materials. Nowadays, continuous developments in bucket shape, head and boot profiles, manufacturing, and operating specifications are being done. Unique bucket shapes and the chains or belts as traction elements and various combinations make an efficient bucket elevator.

Types of Bucket Elevators

Bucket Elevators are serving both the inclined and vertical movement of material with ease. The most popular is a centrifugal discharge elevator, which may well be vertical or inclined. Unlike earlier elevators, small, flat steel buckets, these days modern elevators use a rubber belt with plastic buckets, which has made them a lot more efficient and durable.

 Inclined Elevators, have the buckets set close together may have the discharge chute set partly beneath the head pulley. The speed of the inclined elevator is low mainly because it doesn’t rely on the centrifugal force.

 Vertical Elevators, on the other hand, have spaced buckets with rounded bottoms. The supplies from a boot, a pit, or a pile might be readily loaded to a centrifugal elevator. The shape of buckets is triangular and close to on the belt with small or no space in between them. This kind of elevator is becoming employed to carry heavy material and lift at a slow pace.
The principal function of an elevator is to continue pulsating flow of material through vertical handling. Apart from centrifugal discharge type, continuous variety and super capacity elevators are there to serve. Slow Elevators may be applied in case of lumpy and abrasive materials. Apart from conventional bucket elevators, shelf elevators, cradle elevators, and a kind of overlapping bucket elevators, etc. are in use.

Bulk Materials Handlings through Belt Conveyor

Belt conveyor systems

The special technique of assembly-line production came into being during, the early 20th century, in particular with the business of auto moving bulk manufacturing. Belt conveyor systems, were created in the first half of the twentieth century as industrialization came into being and production was required to be improved. The automotive industry was the primary, which used the belt conveyor, to move the partially built cars, which were carried from one place to another in the plant with less consumption of energy.

Belt conveyors are used to transport/moving materials from one place to another. The belt conveyor is the most frequently used machine for transportation or say to provide movement to the bulk material.

Benefits of Belt conveyor

The Belt Conveyors are gaining popularity, due to its number of benefits. A belt conveyor uses productive strategies to move components, raw material, or ready material for packaging or maybe truck loading, incurring a low cost, and reducing labor cost.  A belt conveyor may need an adjustment angle of inclination/decline. The material is usually easily accessible on the belt while it is transferred. It can be positioned, virtually any destination.

Maintenance of belt conveyor

The Belt Conveyor can be made more effective through preventive repairs and maintenance. Good care for nearly any component of the mechanism will help to keep it at maximum efficiency, as well as reduce the costs of possible corrections. Although some elements of the Belt Conveyor System to be swapped, sooner or later, such as belts, lots of expensive components typically much less susceptible to degradation.

Neo Conveyors, are serving a group of companies efficiently by providing tailor-made specialized belt conveyors to handle bulk material easily and economically.

Bucket Elevator installation guide

The bucket elevator is in great usage, its task is to handle bulk material and elevate vertically. They are more popular and are an important accessory of oil mill machinery. Bucket elevators are used in various industries, irrespective of whether the material to be elevated is a free flow of material with poor flow liquid consistency. Its main effort is to elevate the material to vertical height. This needs a little planning to increase its efficiency and help run for long, uninterrupted. Its task is to handle bulk material and elevate vertically. Bucket elevators are more popular and are an important accessory of the oil mill machinery. They elevate, irrespective of, whether, it may be the free flow material or material with poor flow characteristics.

Bucket elevator installation procedure

  • The bucket elevator requires a level surface to be mounted on of strong concrete, The establishment ought to be flat, secure enough to offer help to the introduced bucket elevator to accomplish vertical necessities. The Middle and upper packaging part of a higher tallness bucket elevator ought to be associated and upheld well with the adjoining building or any strong construction to give it strength.
  •  Things to be kept in mind, firstly, install the lower section and fix it with an anchor bolt, then install the middle casing and upper casing. After completion of the installation, the vertical height has to be adjusted and corrected accordingly, where the upper and lower shaft should be parallel to each other, and shafts should be in the same plane.
  • While installing the bucket elevator with a lower height, the upper, middle, and lower casing can be fixed well on the ground, and then hanging the complete set vertically and fix it on the concrete
  • Secondly, after the completion of the installation of the casing, install the chain and buckets. Use the U Shaped Screw as the connector to connect the buckets as it is not only a chain connector but also a fixture of buckets. U- Shaped Screw nuts must be tightened and locked, then an adjustment is to be done in order to give it a proper tension.
  • Thirdly, an appropriate amount of oil or grease is to be applied to the gearbox and bearing, accordingly. The reducer should be lubricated with industrial gear oil, whereas the bearing seat can be lubricated with calcium or sodium base grease.

Bucket elevator manufacturers

Neo conveyors, Bucket elevator manufacturers in India since 2007.we manufacturer centrifugal bucket elevators and Z type bucket elevators. please do contact us for any requirements.