Tag: Horizontal Belt conveyor supplier

Bucket Conveyor and it benefits

In today’s world, the latest technologies are applied in all walks of life, and this goes with the usage of bucket conveyors, also. They are number of buckets connected with each other on to a belt. They are chain driven as well as Belt driven.  They are available in different sizes, shapes and types, as per the material required to be moved, vertically. They are more popular in oil mills, mining industries, construction areas etc.

Its simplicity, has made it, really popular, in various industries, specifically in bulk material handling and in processing applications. The Bucket elevators are serving effectively,  to move both heavy and light material with ease and accuracy. The Bucket Elevators are successfully elevating, the most free flowing material, as well as material with poor flow characteristics, flowing bulk solids or powders etc.  The process of raising and lowering of material is done with the help of mechanical and hydraulic power. The buckets conveyors benefits to deal with any type of material, strong elevation, durability less power consumption,  easy transportation, lifting even in the highest location,  capacity, smooth and steady functioning etc. has proved it beneficial. The bucket elevators are trusted machines, which are economical, serves for long period of time, reduces labour cost, no interruption in transportation, all thes have made it popular and beneficial.

Keeping in mind, Neo Conveyors, are designing, such Bucket Conveyor, by giving proper shape and specific design to it. Buckets are accordingly, attached with required capacity and the speed is maintained to elevate it.. Each conveyor is unique in its own capacity  so it is specifically designed to work satisfactorily. Neo Continuous Bucket Elevators, are designed to handle products without material deterioration,  the product move undisturbed until it is discharged.

10 Important points for selection of Bucket Elevator

10 Important points for setup of Bucket Elevator

  • Type of material- bulk, heavy, free flow etc.
  • Type of product – raw material or finished product, Fragile or hard, Liquid, semi-solids etc.
  • Direction – to be moved in vertical, horizontal + vertical + horizontal ( Z Type) direction
  • Speed – Variable or fixed
  • Height – Level of Inclination
  • Weight – heavy or light, liquid or semi- solid, grains, sand, concrete etc.
  • Distance – to be maintained between the products.
  • Type of industry
  • Pulley – requirement of pulleys for transportation
  • Size – specific size of buckets to avoid over loading

How to Select conveyors

Selecting  the proper conveyor system is very important for any customer.

When selecting a conveyor, here are a few things to consider:

• Does your application require the conveyor system to have inclines, declines or curves?

 

• Does your application need to be sanitary?


• What types of products is your application moving?


• What is the maximum weight of the products being moved?

• Does the conveyor need to operate at a certain speed?

• Will moisture be present in your application?

Today’s convenience ‘The Belt Conveyor’

The Conveyors are getting into our lives directly or indirectly. Our life style is going towards the convenience in all walks of life, whether, it is shopping in big malls under comfortable conditions or handle material in industries. Industries are now opting for easy and convenient way to handle or convey products/raw materials or ready products for easy truck loading.

The Belt Conveyor, is the easy way to handle the bulk material/ convey or transport things from one end to the another from short to long distances. Conveyor systems, are now becoming necessity in all walks of life, whether it is Food industry, Mining, Pharmaceutical, Chemicals, Commercial, Packaging, Truck loading etc.To serve various types of industries, there are different types of Conveyors prevailing in the market. The Belt Conveyor move any kind of material, horizontally or vertically, in desired direction. The belt Conveyors are used universally in industrial settings, packaging industries and in assembly line units. Even the regular and irregular shaped items, can be moved easily regardless of their weight with help of Belt Conveyors. Truck loading and transportation is also made easy. Material travel non–stop, either in inclined or in declined direction, depending on the type of Conveyor.

The belt conveyors comprises of suitable belt, which rests on smooth metal sheet or number of rollers, depending on the requirement. The belts attached are made up of various material, a rubber one, steel etc. Special attachment is made to move material, smoothly on or around corners and to move material long distance several rollers are attached to belt conveyors to serve the purpose, because, it reduces friction.
The right suggestion towards selection of type of conveyor is to go for the manufacture, who can develop the type of conveyor to serve your purpose.

Neo Conveyors, since, 2007, has been sincerely serving and has worked to become a leader in Belt Conveyor manufacturing in India. Neo has developed specific types of Belt Conveyors, Bucket Elevators, Modular Chain Conveyors, as per specifications and requirement of its clients. To reach you, serve you and achieve your appreciation, Neo Conveyor, is always on its feet to serve, efficiently and leave smile on the faces of its valued clients.In case, you take any decision, Neo Conveyors is there, as one of the manufacturer of Belt Conveyors in India.

Steps towards selecting the right Conveyor System??

Selection of Conveyor Systems is in itself a big question mark – How to start with? where to begin?
Selecting the right conveyors and automation is really a daunting task.
First and foremost task, to know your product profile
In the market, there are several types of conveyors to be found. There are customized conveyors designed for specific use, as well as, other for general purposes. The profile and mix of products you want to convey dictates the type of conveyor needed.
To come up with the right decision, you must clearly know the product or package specifications which include :

•Specification regarding exact size of the product. Its minimum and maximum (L x B x H) and in case of circular objects, its diameter.

•Weight of products – Minimum and Maximum.

•Flow of product on conveyor – How many products per minute need to flow on the Conveyor System ? This may be calculated on the basis of your requirement throughout a day, per hour, or per shift etc.

•Preferred working height of Conveyor system – whether it is to be attached to any existing process, table, conveyors or machines.

•What is the purpose? – To transport products from one end to another or is it needed for more complex operations. Will this be a standalone conveyor system or will it be a part of an integrated solution attached with other processes?

Thoroughly, know the product or the packaging material that is to be conveyed
Unless, the type of packaging or raw product that is to be conveyed has a major implication on the types of solution. As there are various products to be packaged, outbound shipping, internal processes, etc. every product has to be packaged, whether boxes , bags or mixed bags and boxes.
•Boxes only – The best option is the Roller Conveyors or Belt Conveyors, for boxes, which, generally, works in a fine manner. The weight and size, is needed , which will decide, if roller, belt over roller, or slider belt conveyor.

•Bags – In case of bags the avoid roller conveyor. The bags may contain the mixed product and may not flow smoothly.

•Mixed boxes and bags – Generally a belt or belt over roller conveyor will be comfortable in this case to handle.
Know your next bottleneck
Now a days, Conveyors are certainly solving various problems from basic transportation of ready products or the raw ,material to be required for production, merging several lines of production with a single flow. Conveyors are transforming an operation from manual to an automated work of art.
During the designing phase (whether, be it a simple or complex process/system), it is certainly a good idea to review the processes downstream to anticipate any new bottlenecks that may be created. Generally, the errors cannot be judged before the operation starts, as Often times productivity increases dramatically and an additional solution may be required for processes such as scanning, weighing, dimensioning, taping, etc. If any of these processes are manual inputs, it can be easily seen that operators are not able to keep up with the new and faster upstream process.

Money Saving machine conveyors??

A Conveyor is such a mechanical device, which not only moves heavy and bulky materials from one location to another, but, it also moves it efficiently.Neo conveyors are becoming popular not only among, small companies growing along with it, but, also they are playing a major role in big companies and factories.Neo Conveyors are helping complete task efficiently and economically.

Neo Conveyors are being effective. They are used to serve all the purposes regarding carrying material from one location to another, whether it is bulky, heavy,cereals, chemicals, raw materials like coal, sand etc.Neo conveyors are serving in the field of packaging also. Conveyors are becoming so friendly device that they are reducing risk of injuries.

Neo Conveyors are used in food industries, chemical industries, agro industries, fertilizer industries, beside conveyors are efficiently used in warehouses. Conveyors are also working for big publishing houses and for truck loading purposes. There are so many material handling device prevailing in the market that the technical planners have to choose from, according to their requirement. Neo Conveyors are providing tailor made conveyors along with precious consulting to their customers all over. Systems can vary a lot due to different application requirements, varied material or product.

Neo Belt Conveyors are mechanically essential to automated distribution solutions in a company keeping in mind its profitability.

 

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Energy saving Belt Conveyor

The Belt Conveyor is a machine, which can continuously transport material. The transmission principle of friction to drive the material through the roller and the tape. The belt conveyors are widely used in metallurgy, coal, hydro power, building material , chemical industries and various other sectors.
The Belt Conveyors as we know is very convenient, a friendly machine easily operated with least exertion making transportation of bulk material easier and packed material convenient. The conveyor is a continuous traction transport by the conveyor belt, which works in two ways, as a carrying device that can transport ore, coal and other bulk materials and also packaged into items. Because of its transport capacity and small transport resistance, low maintenance, stable operation, minimum damage I any, and particularly low consumption of power is making the Belt Conveyor a very popular machine among various sectors. Neo Conveyors are indulged into the same.

1.Energy Efficient Motor
There is probably not as much efficiency loss as you think in running conveyor motors. Conveyors may be equipped with NEMA Design C (high starting torque) motors or NEMA Design B motors that were intentionally oversized as they were selected based upon starting torque and not normal operation criteria. High locked rotor or start-up torque is required to start a fully-loaded conveyor from a stopped condition. Outdoor conveyors might also be iced up. If inadequate starting torque is not available, the motor(s) will stall and trip the overcurrent breakers. The power required under normal operation to transport materials is a function of conveyor loading, Conveyor speed, lift (elevation gain), and friction losses in the conveyor rollers.
2. Selection of Energy Efficient Gear Box
Comparing efficiencies of different gear types across various reduction ratios will help us to make right gearbox selection for our applications. Please note that these efficiency values are for general guideline and refer manufacturers catalog for more accurate values.
Gear Efficiency Comparison Table
No Type Normal Ratio Range Efficiency Range
1 Spur 1:1 to 6:1 94-98%
2 Straight Bevel 3:2 to 5:1 93-97%
3 Spiral Bevel 3:2 to 4:1 95-99%
4 Worm 5:1 to 75:1 50-90%
5 Hypoid 10:1 to 200:1 80-95%
6 Helical 3:2 to 10:1 94-98%
7 Cycloid 10:1 to 100:1 75-85%

3.Regular Maintenance Increase Efficiency

*Avoid misuse of conveyors.

*Monitor belt tracking accurately and closely.

*Lubricate bearings properly.

*Proper installation. Clean and check photo eyes.

*Avoid under sizing pneumatic controlled devices.

*Avoid water build-up in air lines. Make sure conveyor systems are properly grounded. Regularly check chain and belt tension.