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Difference between belt conveyor and screw conveyor

Belt conveyor

What is the most efficient bulk material conveyor?

As there are numerous different passing on innovations accessible on the lookout, you may have been confounded about what is the most appropriate conveyor for your development works. It is basic to realize what are the various kinds of conveyors, similar to belt conveyor and screw conveyor, just like how they vary from one another to dodge broken and inadmissible passing on materials. Here are the contrasts between belt conveyors and screw conveyors to support you

Belt Conveyor

The primary conveyor we will examine is the belt conveyor. Belt conveyor’s most noteworthy favorable circumstances are in separation, and conveying material for a significant distance, from mines and pits, into handling offices. Another favorable position to belt conveyors is that they have a high limit rating. This implies they are fit for taking care of a high volume of material at quicker speeds.

Notwithstanding, the drawback to this is that in light of the fact that the belt conveyor just uses 20-25% of actual space to move material, it would be very enormous to pull huge loads of material. Another impediment to this kind of conveyor for mass material dealing with designs is that outer residue control frameworks would be required on the off chance that you were passing on material that is dangerous, dusty, or unstable.

tubular screw conveyor

Screw Conveyor

The second conveyor choice would be the screw conveyor. The screw conveyor is an incredibly basic kind of conveyor for mass material taking care of. The explanation behind this is that it handles a wide scope of material kinds, it has a basic working structure, and the underlying buy is low contrasted with other passing on advancements. A bit of leeway you get with a screw conveyor that you don’t get with a belt conveyor is the restricted outside gear expected to confine cleaning and tainting.

A drawback to this sort of screw conveyor is the measure of pull needed to run the hardware because of the force necessities that can be huge relying upon the kind of material and the thickness. Another hindrance of this sort of passing on innovation would be the debasement of material that could happen. Screw conveyors are not ideal on the off chance that you have to keep the idea of your item flawless all through the material exchange. In view of an investigation done by FML, the screw conveyor demonstrated a 6% corruption of the material.

What Should You Choose Between the Two

The two conveyors have their favorable circumstances and detriments as far as dealing with mass materials, so the choice lies in the particulars of the gear that you would ship. On the off chance that you need to convey weighty stuff to an inaccessible spot in a quicker and more moderate manner, pick belt conveyors. Then, in dealing with unsafe substances, pick screw conveyors all things being equal. Nonetheless, on the off chance that you need to keep up your stuff unblemished while utilizing lesser pull, it is desirable to overuse belt conveyors.

Prior to choosing what kind of conveyor you would buy, knowing its capacities and shortcoming is an unquestionable requirement do propensity. To get the best meeting, contact an expert’s assistance to direct you

About Neo Conveyors

Neo conveyors, Belt conveyors manufacturer Near coca-cola factory Ghaziabad India. recognizing every industrial operation is different, as are their conveying challenges. We manufacture custom made a conveying system is a cost-effective approach to any operation willing to look at the value of having a partner in your success. Neo Conveyor has earned more than 80 % repeat order because we’re more than just a conveying systems manufacturer – we’re a business partner.

Bulk materials handling by Screw Conveyors or Auger Conveyors

Auger Screw conveyor

The Screw Conveyors are also known as Auger screw conveyor, which works on the principle of moving the materials from one place to another. They are the basic equipment for bulk material handling. A screw conveyor works on the mechanism that uses a rotating helical screw, called auger screw conveyor flights, that is installed within a tube or trough, to move liquid or granular materials.

Auger screw conveyor parts usually consist of a trough or tube containing either a spiral blade coiled around a shaft, driven at one end and held at the other called a solid shaft screw. Other types are open helix or shaftless screws driven at one end and free at the other.

The rate of volume transfer is proportional to the rotation rate of the shaft. In industrial control applications, the device is often used as a variable rate feeder by varying the rotation rate of the shaft to deliver a measured rate or quantity of material into a process.

Application of Screw conveyor

Industrial application of Screw conveyors are often used horizontally or at a slight incline, providing movement. They are capable of moving semi-solid materials, including food waste, wood chips, aggregates, cereal grains, animal feed, boiler ash, meat and bone meal, municipal solid waste, etc.

The screw conveyors are economical as well as, can be accommodated in small space, allows, utilizing an inclined screw conveyor for elevating or say conveying material. The angle of inclination as per the rule of thumb is 45 degrees or less, otherwise, the material will end up falling backward over the flighting and not conveying to the desired destination.

Screw conveyors are versatile and one of the most reliable cost-effective to convey a wide variety range of bulk material from dry free-flowing to wet sluggish dewatered biosolids.

Screw auger conveyor designed to operate in any  positions, whether horizontal or vertical. properly designed serve the purpose for many years to come uninterrupted, increasing the productivity

Types of screw conveyor for bulk materials handling

Types of screw conveyor for bulk materials handling

Basically, Screw Conveyors are meant to move or say transport bulk material. It is cost-effective with low maintenance. Due to such advantages, Screw Conveyors are gaining popularity and are in great demand in various industrial applications.

In the market, the Screw Conveyors are available in different shapes and sizes, as per the customer requirement or say they are tailored made to meet specific needs

Screw conveyors are made up of Stainless Steel to avoid rusting and serve for a longer period of time effectively. A helical screw blade inside the tube serves the main purpose,  used in the screw conveyor for making the process of moving easy with coarse materials.

This machine is fed with the materials at one end, which gets released at another end by the process of positive displacement. The coiled spiral blade around the rod is directed at one end and held at the other.

To serve the basic function of Screw conveyors, to transport bulk materials, many aspects has to be kept in mind. The screw conveyors manufacturers, have to manipulate and strive to design the best for the customers.  The layout of the machine should be perfect with excellent service and easy access. The main aim is to meet the needs of customers by providing reliable and durable, cost-effective, and long-lasting.

Types of screw conveyor

Screw conveyors are basically of four types, which are used in the industries.

  1. Horizontal Screw Conveyor

Horizontal screw conveyors, these types of conveyors are used broadly used for construction material. They are used almost for all types of materials whether free-flowing, light, lumpy, or heavy. Neo conveyors, aggregate screw conveyors manufacturer India

2. Inclined Screw Conveyor

Inclined screw conveyor– Their movement depends on the degree of inclination. The more it is inclined the lesser is the speed and its conveying efficiency.

3. Vertical Screw Conveyor

Vertical screw conveyor– They are cost-effective and fit in any space, you can say they need less area. They are used in various industries, such as food, chemical, wastewater treatment plants, etc.

4. Shaftless Screw Conveyor

Shaftless screw conveyor– They are helpful in easy transfer of material due to its structure, as the surface of the conveyor is non-clogging material moves smoothly.

Neo conveyor other Products :

1. General Line Cans

2.Open Top Sainery Cans 

3.Ring Lid &Tagger cans

4.Double Tight Ring & Lid Container

5.Easy Peel and Easy Open Cans  

Choosing the right type of Belt Conveyor System

Conveyors are in various fields. They are being used for various applications, to convey products from one place to another or you can say conveyors provide movement of materials.

Conveyors are getting into many industries due to its versatility. Since it is being used on large scale, making a choice, to use the right conveyor becomes a little difficult. Since the usage of conveyor becomes essential, we have to choose the right conveyor to enable it to perform up to the expectation.

The Belt Conveyors can serve the purpose well, whether conveyors are required to move the raw material from one end to another or the ready product for packaging or truck loading etc.

The right choice has to be made to install the conveyor system. The Belt Conveyor can help handle the work efficiently reducing the labor cost along with saving of power and energy and providing full satisfaction to the customers.

Factors to Consider While Selecting a Conveyor Belt

•Operational need.
•Whether the material is to be moved inclined, horizontally or vertical.
•Type of material to be moved.
•Size and shape of the product.
•Feeding of material/product.
•Manual or automatic.
•Weight of the product and total load on the conveyor.
•Installation capacity.
•Type of the conveyor belt.

Custom made conveyor systems manufacturer

We Neo Conveyors are providing various types of tailor-made specific Belt Conveyors. To suit your choice, we have the Slider Bed, Roller Bed Belt Conveyor, Trough Belt Conveyor, Cleated Belt Conveyor, Side Wall Belt Conveyor system, etc.

We also specialize in the manufacture of Bucket Elevator, Chain Conveyors, Screw Conveyors, Slat Chain Conveyor, Stacker, Truck Loading and unloading Conveyor, etc., and more as per your specification.
Neo conveyors are always at its feet, to serve you. In case, you do not have the idea of the type of machine, the conveyor system is required for your type of product, please feel free to call on us.

HOW TO KEEP SMOOTH AND EFFICIENT MOVEMENT OF AUGER CONVEYOR

 

Auger screw manufacturer in Delhi India

An Auger Conveyor is the ideal way to move the raw materials from one working area to the other.  If used commercially, the Auger Conveyors are efficient.  There are various reasons, which may lead to spoiling and malfunctioning. The problem arises due to  :

Dust: As we all face and suffer from dust. The same may lead to a serious hazardous condition in the workplace, for employees as well as for conveyors, where it is caused due to the movement of powders or finely ground materials.  In such conditions, here it is required to use suitable seals and gaskets, which must be highly compressed,  along with the flanged covers, which provide additional protection from dust. Here average seals may fail.

Abrasive Material:  In industries, where cement, sand, concrete, etc, are required to be moved or say abrasive material is moved, it may lead to the wear and tear of  Auger conveyor.  Here, highly carbon abrasive resistant steel alloy or nickel-based alloy along with chromium and molybdenum prove successful. They increase the resistant power to deal with corrosion and abrasion. The use of coated shafts and troughs also helps fight abrasion, increasing hardness. This will help increasing life expectancy and reduce maintenance problems, arising due to them.

Clogging of auger conveyors: Another factor, which leads to a serious problem is ‘clogging’. It arises, where sticky or wet material is required to be moved.  In such cases, it is better to add mild heat to the auger for easy and better movement of material.  In such cases, where heat is required should be constructed of stainless. Another way is to go for shaftless screw conveyors to prevent clogging. Cheese is one of the material that slides much easily through a heated auger system.

Use of Original application: It is best to use originally designed Auger Conveyors, because this may add to less downtime, high productivity, wastage, waste of time, less maintenance, etc. It is advised to better go for tailored made auger conveyors, for successful working.

Neo Auger Conveyors are highly in demand due to its best appropriate design, as per specifications.  In case of such a requirement.