Tag: Bulk materials handling conveyors

10 Important points for selection of Bucket Elevator

10 Important points for setup of Bucket Elevator

  • Type of material- bulk, heavy, free flow etc.
  • Type of product – raw material or finished product, Fragile or hard, Liquid, semi-solids etc.
  • Direction – to be moved in vertical, horizontal + vertical + horizontal ( Z Type) direction
  • Speed – Variable or fixed
  • Height – Level of Inclination
  • Weight – heavy or light, liquid or semi- solid, grains, sand, concrete etc.
  • Distance – to be maintained between the products.
  • Type of industry
  • Pulley – requirement of pulleys for transportation
  • Size – specific size of buckets to avoid over loading

Benefits and uses of Bulk Material Handling Conveyors

The Bulk Material Handling Conveyors are playing a major role in various industries.  They significantly, simply work and are proving useful in the automotive, electronics, food processing, bottling, canning, packaging, scrap metal and furniture industries. 

They are getting importance due to its ability to give performance. Their load capacity is remarkable, volume transported, speed and mass flow of material. Size and shape does not matter, light or bulky material are efficiently conveyed from one place to another. Sack or a carton all are moved quickly. The Bulk Material Handling Conveyors are widely used in the warehouses and manufacturing sector.

 

The Bulk Material Handling Conveyors reduces the labour cost, thus, increasing the profitability. This Conveyor system can be operated through sensor technology which, eliminates the need to employ an operator. Conveyor system also come with security features that lowers the risk of accidents. The maintenance cost of these conveyors are so low, that even small warehouse and factories can go for it, easily, without incurring much cost.

The Bulk Material Handling Conveyors, can prove more beneficial for an industry, if one gets to know about the particular type of conveyor, that would be suitable for the company, keeping in consideration, the weight, shape, size and type of materials, required to be transported or trans-located.


Bulk Materials Handlings through Belt Conveyor

The special technique of assembly line production came into being during, the early 20th century, in particular with the business of auto moving bulk manufacturing. Belt conveyor systems, were created in the first half of the twentieth century as industrialization came into being and production was required to be improved. The automotive industry was the primary, which used the belt conveyor, to move the partially built cars, which were carried from place to another in the plant with less consumption of energy.

As it is not that easy to handle the bulk material manually, so nowadays to solve this there are various conveyors in the market. To serve this, Belt conveyors are used to transport/move materials from one place to another. The belt conveyor, is the most frequently used machine for transportation or say to provide movement to bulk material. The Belt Conveyors are gaining popularity, due to its number of benefits. A belt conveyor uses productive strategies to move components, raw material, or ready material for packaging or may be truck loading, incurring low cost and reducing labour cost.  A belt conveyor may need adjustment angle of inclination/decline. The material is usually easily accessible on the belt while it is transferred. It can be positioned, virtually any destination.

 

The Belt Conveyor can be made more effective through preventive repairs and maintenance. Good care for nearly any component of the mechanism will help to keep it at maximum efficiency, as well as reduce the costs of possible corrections. Although some elements of the Belt Conveyor System to be swapped, sooner or later, such as belts, lots of expensive components typically much less susceptible to degradation.

Neo Belt Conveyors, are serving a group of companies efficiently by providing tailor made specialized belt conveyors to handle bulk material easily and economically.

 

Energy saving Belt Conveyor

The Belt Conveyor is a machine, which can continuously transport material. The transmission principle of friction to drive the material through the roller and the tape. The belt conveyors are widely used in metallurgy, coal, hydro power, building material , chemical industries and various other sectors.
The Belt Conveyors as we know is very convenient, a friendly machine easily operated with least exertion making transportation of bulk material easier and packed material convenient. The conveyor is a continuous traction transport by the conveyor belt, which works in two ways, as a carrying device that can transport ore, coal and other bulk materials and also packaged into items. Because of its transport capacity and small transport resistance, low maintenance, stable operation, minimum damage I any, and particularly low consumption of power is making the Belt Conveyor a very popular machine among various sectors. Neo Conveyors are indulged into the same.

1.Energy Efficient Motor
There is probably not as much efficiency loss as you think in running conveyor motors. Conveyors may be equipped with NEMA Design C (high starting torque) motors or NEMA Design B motors that were intentionally oversized as they were selected based upon starting torque and not normal operation criteria. High locked rotor or start-up torque is required to start a fully-loaded conveyor from a stopped condition. Outdoor conveyors might also be iced up. If inadequate starting torque is not available, the motor(s) will stall and trip the overcurrent breakers. The power required under normal operation to transport materials is a function of conveyor loading, Conveyor speed, lift (elevation gain), and friction losses in the conveyor rollers.
2. Selection of Energy Efficient Gear Box
Comparing efficiencies of different gear types across various reduction ratios will help us to make right gearbox selection for our applications. Please note that these efficiency values are for general guideline and refer manufacturers catalog for more accurate values.
Gear Efficiency Comparison Table
No Type Normal Ratio Range Efficiency Range
1 Spur 1:1 to 6:1 94-98%
2 Straight Bevel 3:2 to 5:1 93-97%
3 Spiral Bevel 3:2 to 4:1 95-99%
4 Worm 5:1 to 75:1 50-90%
5 Hypoid 10:1 to 200:1 80-95%
6 Helical 3:2 to 10:1 94-98%
7 Cycloid 10:1 to 100:1 75-85%

3.Regular Maintenance Increase Efficiency

*Avoid misuse of conveyors.

*Monitor belt tracking accurately and closely.

*Lubricate bearings properly.

*Proper installation. Clean and check photo eyes.

*Avoid under sizing pneumatic controlled devices.

*Avoid water build-up in air lines. Make sure conveyor systems are properly grounded. Regularly check chain and belt tension.

Types of Bucket Elevators

Centrifugal Bucket Elevators are the most common and efficient way to convey material. It has been serving efficiently and are used to convey free flowing/powered bulk solids, such as, sugar, grains, animal feed, sand, minerals, aggregates, chemicals and more. Centrifugal Bucket Elevators as the name suggest operate at high speed throwing the materials out the buckets into discharge throat by centrifugal force. The Industrial type elevators operate at slower speeds than standard duty-type elevators. In Centrifugal Bucket Elevators the Style AA buckets are used, which are widely spaced on a chain or belt, which operate at speed up to 305 FPM for handling the heaviest industrial material up to 1213 pounds per cubic foot.

Continuous Bucket Elevators Continue reading “Types of Bucket Elevators”

Benefits of Bucket Elevators

Benefits of Bucket Elevators
Bucket Elevator, is a necessary useful machinery, as it is capable to convey light to heavy supplies. Bucket Elevator or Bucket Conveyor, consists of number of bucket attached for loading and transmitting the material with a strong belt to move on. It is a necessary machine, which is best suited to the oil mills, food industries, grain industries, cattle field industries, fertilizer industries, pet coke handling and various chemical industries etc.

Neo Bucket Elevators, is a system for elevating bulk materials. Nowadays, continuous developments in bucket shape, head and boot profiles, manufacturing and operating specifications are being done. Unique bucket shapes and the chains or belts as traction element and various combinations make a efficient bucket elevator.

Types of Bucket Elevators

Bucket Elevators, are serving both the inclined and vertical movement of material with ease. The most popular is a centrifugal discharge elevator, which may well be vertical or inclined. Unlike earlier elevators, small, flat steel buckets, these days modern elevators uses a rubber belt with plastic bucket, which has made them a lot more efficient and durable.

Neo Inclined Elevators, have the buckets set close together may have the discharge chute set partly beneath the head pulley. The speed of the inclined elevator is low mainly because it doesn’t rely on the centrifugal force.

Neo Vertical Elevators, on the other hand, have spaced buckets with rounded bottoms. The supplies from a boot, a pit or a pile might be readily loaded to a centrifugal elevator. The shape of buckets are triangular and close to on the belt with small or no space in between them. This kind of elevator are becoming employed to carry heavy material, and lift at a slow pace.
The principal function of elevator is to continue pulsating flow of material through a vertical handling. Apart from centrifugal discharge type, continuous variety and super capacity elevators are there to serve. Slow Elevators may be applied in case of lumpy and abrasive materials. Apart from conventional bucket elevators, shelf elevator, cradle elevators and a kind of overlapping bucket elevators etc. are in use.

Bucket Elevators for transporting flowable materials

Bucket elevators as the name suggests carrying material with the help of buckets. The right kind of bucket conveyor would help to reduce your reliance on manpower Bucket elevators, which are now developed by the various manufacturers are specially designed with the latest technology and of course keeping in view the requirement of there customers. Neo Conveyors are also providing efficient Bucket Elevators, so as to suit your desired requirement, according to your product and work area. The Bucket conveyors are commonly used for carrying materials such as, fertilizers, grains, or other flowable materials that are in bulk. Bucket elevators have made it possible, to do the job of getting flowable materials successfully from one place to another may be for storage or transportation of material.
It does not matter what line of business you are in, the foremost priority should be efficiency and productivity, which should be kept at the top. To increase the productivity and ensure that the system is functioning properly decision should be right to choose the manufacturer. There are various options available, which should be included at the time, the buckets are manufactured, such as needs dust proof enclosures, anti-static buckets, forced ventilation etc. The type of bucket used will depend on what sort of material is being hauled. The speed of each elevator will vary also accordingly.
Bucket conveyors provide maximum efficiency, easily operated and perform effectively in fantastic manner. There are several options available that will increase productivity and ensure that the system is functioning properly. A business owner who needs dust proof enclosures, anti-static buckets, forced ventilation built in, and variable speeds can easily have these options included when the buckets are manufactured