Tag: Bucket elevator manufactuer india

Reducing Cost of Bucket Elevators

Bucket elevators are in wide use in various industrial productions. It is facilitating operation effectively increasing production, but its wrong usage is adding to the production cost.

bucket-elevators

To eliminate such un-necessary costs, we should go for the right bucket elevators keeping in mind certain essential points as given below:

  1. Type of bucket elevator – Choosing the right type, suitable for your product. Type of buckets, whether driven by chains or belts. Specific model should be bought to avoid waste of space of work.
  1. Good quality equipment – Buy a good quality bucket elevators, which may be little expensive but later you won’t have to repent for it. Bucket elevator should be equipped with standard parts of standard company also see that right material is used to manufacture the elevator. This measure is first and the foremost as it avoids unnecessary movement of machine for repairs and regular maintenance.
  1. Bucket elevator with the right efficiency. Ensure the load a machine can convey at a time, at what intervals, whether automatic or manual. Type of product to be conveyed etc. as per your requirement.
  1. Good after sales services – Buying bucket elevators from the company, who provides good after sales services keeping the users interest in mind.

10 Important points for selection of Bucket Elevator

10 Important points for setup of Bucket Elevator

  • Type of material- bulk, heavy, free flow etc.
  • Type of product – raw material or finished product, Fragile or hard, Liquid, semi-solids etc.
  • Direction – to be moved in vertical, horizontal + vertical + horizontal ( Z Type) direction
  • Speed – Variable or fixed
  • Height – Level of Inclination
  • Weight – heavy or light, liquid or semi- solid, grains, sand, concrete etc.
  • Distance – to be maintained between the products.
  • Type of industry
  • Pulley – requirement of pulleys for transportation
  • Size – specific size of buckets to avoid over loading

Benefits and uses of Bulk Material Handling Conveyors

The Bulk Material Handling Conveyors are playing a major role in various industries.  They significantly, simply work and are proving useful in the automotive, electronics, food processing, bottling, canning, packaging, scrap metal and furniture industries. 

They are getting importance due to its ability to give performance. Their load capacity is remarkable, volume transported, speed and mass flow of material. Size and shape does not matter, light or bulky material are efficiently conveyed from one place to another. Sack or a carton all are moved quickly. The Bulk Material Handling Conveyors are widely used in the warehouses and manufacturing sector.

 

The Bulk Material Handling Conveyors reduces the labour cost, thus, increasing the profitability. This Conveyor system can be operated through sensor technology which, eliminates the need to employ an operator. Conveyor system also come with security features that lowers the risk of accidents. The maintenance cost of these conveyors are so low, that even small warehouse and factories can go for it, easily, without incurring much cost.

The Bulk Material Handling Conveyors, can prove more beneficial for an industry, if one gets to know about the particular type of conveyor, that would be suitable for the company, keeping in consideration, the weight, shape, size and type of materials, required to be transported or trans-located.


Bulk Materials Handlings through Belt Conveyor

The special technique of assembly line production came into being during, the early 20th century, in particular with the business of auto moving bulk manufacturing. Belt conveyor systems, were created in the first half of the twentieth century as industrialization came into being and production was required to be improved. The automotive industry was the primary, which used the belt conveyor, to move the partially built cars, which were carried from place to another in the plant with less consumption of energy.

As it is not that easy to handle the bulk material manually, so nowadays to solve this there are various conveyors in the market. To serve this, Belt conveyors are used to transport/move materials from one place to another. The belt conveyor, is the most frequently used machine for transportation or say to provide movement to bulk material. The Belt Conveyors are gaining popularity, due to its number of benefits. A belt conveyor uses productive strategies to move components, raw material, or ready material for packaging or may be truck loading, incurring low cost and reducing labour cost.  A belt conveyor may need adjustment angle of inclination/decline. The material is usually easily accessible on the belt while it is transferred. It can be positioned, virtually any destination.

 

The Belt Conveyor can be made more effective through preventive repairs and maintenance. Good care for nearly any component of the mechanism will help to keep it at maximum efficiency, as well as reduce the costs of possible corrections. Although some elements of the Belt Conveyor System to be swapped, sooner or later, such as belts, lots of expensive components typically much less susceptible to degradation.

Neo Belt Conveyors, are serving a group of companies efficiently by providing tailor made specialized belt conveyors to handle bulk material easily and economically.

 

Economical and Efficient way to move materials

Whether, you are a manufacturer or dealing in logistics, then you are sure to have movement of material or things around. You need movement with time, so you require conveyors to move and handle. Conveyors are proving themselves, whether moving items from machines on the production line to be packaged, sorting or storing products, moving of ready dispatched material efficiently involving less handling.

Using Neo Belt Conveyor System

Neo Conveyors, are being tried and tested, by our various users (precious customers). Belt Conveyors System, have proved itself, as one trusted way. These can be small and simple or can range from small to large, simple installations to complex customized systems integrated into the production line, which can sort and divert items automatically, under computer commands. Belts are versatile, reliable and they’re suitable for moving items along the flat or transfer them to a different level or heights.
This technology has a wide history. The Belt Conveyors, very much appeared in the late 19th century and were, generally seen carrying coal and ore out of mines. After Henry Ford, installed Conveyor in 1913 in his Michigan Factory, in few decades the Belt Conveyors gained popularity. Its uses in all sorts of diverse application, makes Belt Conveyors versatile and efficient. Today you’ll find them used in a wide selection of roles and industries, from food production, assembly lines and packaging applications.
A belt conveyor comprises of a series of rollers – usually driven by an electric motor – with a continuous covering. This cover (the belt) can be fabric or heavy-duty rubber-type material, chains or buckets, food-safe belts, which are specifically designed in order to quick removal for cleaning and with minimal gaps to prevent material being trapped. Stainless-steel frames and panels are also used to ensure hygienic operation, straightforward cleaning and maintenance operations.

Advantages

Its popularity proves it is truly a great advantage to manufactures or dealing in logistics. The Belt Conveyors, obviously reduces handling as the items are carried from one stage of production to the next smoothly and with no operator input. There is maintenance of speed, which ensures effective and smooth running and movement of products. There is less opportunity for products to be damaged or mislaid along the way. Installation of a conveyor can be cost effective and lead to more efficient production. Laborer cost can also be controlled. The study shows companies can save upto 40% Production cost by using a customize Belt Conveyor.

A professional Supplier
A professional supplier like Neo Conveyors, can prove to be a great help. They can help design a belt conveyor system specifically, according to your specific needs. Neo will work with you to find the most effective solution to your business and build you the ideal conveyor system. The latest 3D design techniques allow the creation of a digital prototype so that you can visualize the installation and test the work flows before any construction work takes place. This ensures that the system will fit around any existing machinery and processes so that when you do give the go ahead the whole job runs as smoothly as possible.
It’s easy to think of any new machinery as a cost on the business and a necessary evil on the road to your goal. But a belt conveyor system really is an investment that can enhance the way you work. In a very short time, it can help streamline your business, but more importantly it can make a positive contribution to your bottom line.
So, we look forward to have you as one of our ideal investors, who are looking seriously to grow into a huge firm with effective use of conveyors.

Benefits of Bucket Elevators

Benefits of Bucket Elevators
Bucket Elevator, is a necessary useful machinery, as it is capable to convey light to heavy supplies. Bucket Elevator or Bucket Conveyor, consists of number of bucket attached for loading and transmitting the material with a strong belt to move on. It is a necessary machine, which is best suited to the oil mills, food industries, grain industries, cattle field industries, fertilizer industries, pet coke handling and various chemical industries etc.

Neo Bucket Elevators, is a system for elevating bulk materials. Nowadays, continuous developments in bucket shape, head and boot profiles, manufacturing and operating specifications are being done. Unique bucket shapes and the chains or belts as traction element and various combinations make a efficient bucket elevator.

Types of Bucket Elevators

Bucket Elevators, are serving both the inclined and vertical movement of material with ease. The most popular is a centrifugal discharge elevator, which may well be vertical or inclined. Unlike earlier elevators, small, flat steel buckets, these days modern elevators uses a rubber belt with plastic bucket, which has made them a lot more efficient and durable.

Neo Inclined Elevators, have the buckets set close together may have the discharge chute set partly beneath the head pulley. The speed of the inclined elevator is low mainly because it doesn’t rely on the centrifugal force.

Neo Vertical Elevators, on the other hand, have spaced buckets with rounded bottoms. The supplies from a boot, a pit or a pile might be readily loaded to a centrifugal elevator. The shape of buckets are triangular and close to on the belt with small or no space in between them. This kind of elevator are becoming employed to carry heavy material, and lift at a slow pace.
The principal function of elevator is to continue pulsating flow of material through a vertical handling. Apart from centrifugal discharge type, continuous variety and super capacity elevators are there to serve. Slow Elevators may be applied in case of lumpy and abrasive materials. Apart from conventional bucket elevators, shelf elevator, cradle elevators and a kind of overlapping bucket elevators etc. are in use.