Tag: Bucket Elevator for Bulk materials

Energy saving Belt Conveyor

How to make Conveyor energy efficient

The Belt Conveyor is a machine, which can continuously transport material. The transmission principle of friction drives the material through the roller and the tape. The belt conveyors are widely used in metallurgy, coal, hydropower, building material, chemical industries, and various other sectors.
The Belt Conveyors as we know are very convenient, a friendly machine easily operated with the least exertion making transportation of bulk material easier and packed material convenient. The conveyor is a continuous traction transport by the conveyor belt, which works in two ways, as a carrying device that can transport ore, coal, and other bulk materials and also packaged into items. Because of its transport capacity and small transport resistance, low maintenance, stable operation, minimum damage I any, and particularly low consumption of power is making the Belt Conveyor a very popular machine among various sectors. Neo Conveyors are indulged in the same.

Select energy efficient motor

There is probably not as much efficiency loss as you think in running conveyor motors. Conveyors may be equipped with NEMA Design C (high starting torque) motors or NEMA Design B motors that were intentionally oversized as they were selected based upon starting torque and not normal operation criteria. High locked rotor or start-up torque is required to start a fully-loaded conveyor from a stopped condition. Outdoor conveyors might also be iced up. If inadequate starting torque is not available, the motor(s) will stall and trip the overcurrent breakers. The power required under normal operation to transport materials is a function of conveyor loading, Conveyor speed, lift (elevation gain), and friction losses in the conveyor rollers.

Select energy efficient gearbox

Comparing efficiencies of different gear types across various reduction ratios will help us to make the right gearbox selection for our applications. Please note that these efficiency values are for general guidelines and refer manufacturer’s catalog for more accurate values.
Gear Efficiency Comparison Table
No Type Normal Ratio Range Efficiency Range
1 Spur 1:1 to 6:1 94-98%
2 Straight Bevel 3:2 to 5:1 93-97%
3 Spiral Bevel 3:2 to 4:1 95-99%
4 Worm 5:1 to 75:1 50-90%
5 Hypoid 10:1 to 200:1 80-95%
6 Helical 3:2 to 10:1 94-98%
7 Cycloid 10:1 to 100:1 75-85%

Regular Maintenance Increase Efficiency

*Avoid misuse of conveyors.

*Monitor belt tracking accurately and closely.

*Lubricate bearings properly.

*Proper installation. Clean and check photo eyes.

*Avoid under-sizing pneumatic controlled devices.

*Avoid water build-up in airlines. Make sure conveyor systems are properly grounded. Regularly check chain and belt tension.

Our other products

1. Bucket Elevators

2. Trough Belt Conveyors

3. Truck Loading Conveyors

Bulk Materials Handlings through Belt Conveyor

Belt conveyor systems

The special technique of assembly-line production came into being during, the early 20th century, in particular with the business of auto moving bulk manufacturing. Belt conveyor systems, were created in the first half of the twentieth century as industrialization came into being and production was required to be improved. The automotive industry was the primary, which used the belt conveyor, to move the partially built cars, which were carried from one place to another in the plant with less consumption of energy.

Belt conveyors are used to transport/moving materials from one place to another. The belt conveyor is the most frequently used machine for transportation or say to provide movement to the bulk material.

Benefits of Belt conveyor

The Belt Conveyors are gaining popularity, due to its number of benefits. A belt conveyor uses productive strategies to move components, raw material, or ready material for packaging or maybe truck loading, incurring a low cost, and reducing labor cost.  A belt conveyor may need an adjustment angle of inclination/decline. The material is usually easily accessible on the belt while it is transferred. It can be positioned, virtually any destination.

Maintenance of belt conveyor

The Belt Conveyor can be made more effective through preventive repairs and maintenance. Good care for nearly any component of the mechanism will help to keep it at maximum efficiency, as well as reduce the costs of possible corrections. Although some elements of the Belt Conveyor System to be swapped, sooner or later, such as belts, lots of expensive components typically much less susceptible to degradation.

Neo Conveyors, are serving a group of companies efficiently by providing tailor-made specialized belt conveyors to handle bulk material easily and economically.

Bucket Elevator installation guide

The bucket elevator is in great usage, its task is to handle bulk material and elevate vertically. They are more popular and are an important accessory of oil mill machinery. Bucket elevators are used in various industries, irrespective of whether the material to be elevated is a free flow of material with poor flow liquid consistency. Its main effort is to elevate the material to vertical height. This needs a little planning to increase its efficiency and help run for long, uninterrupted. Its task is to handle bulk material and elevate vertically. Bucket elevators are more popular and are an important accessory of the oil mill machinery. They elevate, irrespective of, whether, it may be the free flow material or material with poor flow characteristics.

Bucket elevator installation procedure

  • The bucket elevator requires a level surface to be mounted on of strong concrete, The establishment ought to be flat, secure enough to offer help to the introduced bucket elevator to accomplish vertical necessities. The Middle and upper packaging part of a higher tallness bucket elevator ought to be associated and upheld well with the adjoining building or any strong construction to give it strength.
  •  Things to be kept in mind, firstly, install the lower section and fix it with an anchor bolt, then install the middle casing and upper casing. After completion of the installation, the vertical height has to be adjusted and corrected accordingly, where the upper and lower shaft should be parallel to each other, and shafts should be in the same plane.
  • While installing the bucket elevator with a lower height, the upper, middle, and lower casing can be fixed well on the ground, and then hanging the complete set vertically and fix it on the concrete
  • Secondly, after the completion of the installation of the casing, install the chain and buckets. Use the U Shaped Screw as the connector to connect the buckets as it is not only a chain connector but also a fixture of buckets. U- Shaped Screw nuts must be tightened and locked, then an adjustment is to be done in order to give it a proper tension.
  • Thirdly, an appropriate amount of oil or grease is to be applied to the gearbox and bearing, accordingly. The reducer should be lubricated with industrial gear oil, whereas the bearing seat can be lubricated with calcium or sodium base grease.

Bucket elevator manufacturers

Neo conveyors, Bucket elevator manufacturers in India since 2007.we manufacturer centrifugal bucket elevators and Z type bucket elevators. please do contact us for any requirements.