Category: Blog

How to Reducing Cost of Bucket Elevators

bucket-elevators

How to reduce the cost of bucket elevators

Bucket elevators are in wide use in various industrial productions. It is facilitating operation effectively increasing production, but its wrong usage is adding to the production cost.

To eliminate such unnecessary costs, we should go for the right bucket elevators keeping in mind certain essential points as given below:

Types of bucket elevator

Choosing the right type, suitable for your product. Type of buckets, whether driven by chains or belts. The specific model should be bought to avoid waste of space of work.

Best quality bucket elevator

Buy good quality bucket elevators, which may be a little expensive but later you won’t have to repent for it. Bucket elevator should be equipped with standard parts of a standard company also see that the right material is used to manufacture the elevator. This measure is first and foremost as it avoids unnecessary movement of machines for repairs and regular maintenance.

High efficient bucket elevators

Bucket elevator with the right efficiency. Ensure the load a machine can convey at a time, at what intervals, whether automatic or manual. Type of product to be conveyed etc. as per your requirement.

Best after-sales and service

Good after-sales services, buying bucket elevators from the company, who provides good after-sales services keeping the user’s interest in mind.

Bucket elevator manufacturer

Neo conveyors leading bucket elevator manufacturer in Ghaziabad U.P India. Please do contact us for any requirements.

chain conveyors efficient material handling systems

chain conveyor material handling systems

chain conveyors a efficient material handling systems

Almost, each and every industry requires a system to provide movement to their products, rather finished or unfinished. They are always looking for a proper and efficient system to convey materials. To serve their purpose, they can switch over to chain conveyors.

It is a simple machine, which runs on the basis of inter-connectivity, in which the chains are connected to the gears and runs with the help of a motor, providing movement of material up and down. The chain conveyors have a high load capacity to transport.

The horizontal position is the best for the conveyors to be placed, but, in case the requirement is different a tailor-made chain conveyor can be manufactured, accordingly.

Chain conveyor manufacturers in India

The Neo conveyors are making it possible for various industries with a specific requirement. The chain conveyors are outstanding. They are on priority, due to their performance, durability, capacity to move high loads. The Chain Conveyors are also easy to install and are flexible, which can be also modified for future requirements. Neo chain conveyors are affordable as they require less maintenance.

Neo Conveyors, a manufacturer and an exporter of chain conveyors, are in the field for quite many years now and are specializing in the manufacturing of various types of conveyors. The chain conveyors stand for moving high loads with ease.

Choosing the right type of Belt Conveyor System

HOW TO SELECT THE RIGHT CONVEYOR BELT

Conveyors are in various fields. They are being used for various applications, to convey products from one place to another or you can say conveyors provide movement of materials.

Conveyors are getting into many industries due to their versatility. Since it is being used on large scale, making a choice, to use the right conveyor becomes a little difficult. Since the usage of conveyor becomes essential, we have to choose the right conveyor to enable it to perform up to the expectation.

The Belt Conveyors can serve the purpose well, whether conveyors are required to move the raw material from one end to another or the ready product for packaging or truck loading etc.

The right choice has to be made to install the conveyor system. The Belt Conveyor can help handle the work efficiently reducing the labor cost along with saving of power and energy and providing full satisfaction to the customers.

Factors to Consider  While Selecting a Conveyor Belt

•Operational need.
•Whether the material is to be moved inclined, horizontally or vertical.
•Type of material to be moved.
•Size and shape of the product.
•Feeding of material/product.
•Manual or automatic.
•Weight of the product and total load on the conveyor.
•Installation capacity.
•Type of the conveyor belt.

Custom made conveyor systems manufacturer

We Neo Conveyors are providing various types of tailor-made specific Belt Conveyors. To suit your choice, we have the Slider Bed, Roller Bed Belt Conveyor, Trough Belt Conveyor, Cleated Belt Conveyor, Side Wall Belt Conveyor system, etc.

We also specialize in the manufacture of Bucket Elevator, Chain Conveyors, Screw Conveyors, Slat Chain Conveyor, Stacker, Truck Loading and unloading Conveyor, etc., and more as per your specification.
Neo conveyors are always at its feet, to serve you. In case, you do not have the idea of the type of machine, the conveyor system is required for your type of product, please feel free to call on us.

Belt conveyor system safety devices and precautions

conveyor safety system manufacturers

Generally tough solid and trustworthy scope of safety switches, conveyor safety switches, electronic switches, and electronic conveyor switches, and so forth. An absolute necessity for each conveyor and material taking care of plants. A large number of switches are being used at concrete, compost, steel, mining, and force plants. Uncommonly created field mounting nooks with included safety highlights.

Conveyor Safety devises for Material Handling

conveyor safety switches

Safety Switches for conveyor

  • Pull Cord Switch
  •  Belt Sway Switch
  •  Heavy Duty Limit Switch
  •  Zero Speed Switch / Electronic Speed Switch
  •  Electronic Speed Switch with Extension Stand
  •  Pull Cord Wire

Manpower Safety Precautions

Protect your representatives in the work environment. Conveyors are extremely useful in moving material and supplies inside an office. Nonetheless, they are a typical reason for injury in a plant. We’ve accumulated this rundown of security rehearses that will help guard you and your colleagues.

1. Try not to sit, stand, or stroll on conveyors

• Conveyors are never intended to be involved by an individual.
• Conveyors have numerous highlights, including squeeze focuses that can find garments or individuals and cause genuine wounds.
• A appendage stuck when there’s no other option point can be seriously harmed or even removed.
• Industrial conveyors are not intended for individuals so you ought to never ride on conveyors.

2. Ensure conveyor controls are working accurately

• Controls that don’t work appropriately can cause difficult issues.
• Inspect your conveyor controls to ensure no representative has abused, adjusted, or disengaged them.
• Controls ought to be anything but difficult to peruse and use, just as effectively open.
• Place crisis stops in profoundly noticeable and open areas.

3. Keep hair, apparel, adornments, and other free things away

Conveyors can get free garments or long hair, bringing about serious wounds.
• Make sure long hair is tied back or tucked under a top.
• Don’t wear armbands, rings, watches, or other gems.
• Avoid wearing loose attire; evacuate ties or fold them into your shirt.

4. Watch that all conveyor monitors are set up

• Don’t work a conveyor if monitors are not safely mounted.
• Conveyors contain gears, chains, belts, and other moving parts that can be unsafe whenever uncovered.
• Employees ought not to have the option to sidestep, evacuate, or modify conveyor watches.
• Guard openings ought to be sufficiently little to shield laborers from entering peril zones.

5. Be vigilant of squeeze focuses

Conveyors are loaded up with squeeze focuses on their very nature.
• Conveyors contain gears, chains, belts, and other moving parts that can be perilous whenever uncovered.
• Employees ought not to have the option to sidestep, evacuate, or modify conveyor monitors.
• Guard openings ought to be sufficiently little to shield laborers from entering threat zones.

6. Follow lock-out/tag-out strategies

• Failure to do so opens representatives to dangerous wounds.
• Secure conveyor frameworks before upkeep or fix by following legitimate lock-out/tag-out methodology.
• Lock-out/tag-out techniques keep hardware from being controlled up while upkeep or fixes are being finished.
• Conveyor administrators must be appropriately prepared to perform lock-out/tag-out methodology.

7. Permit just approved workforce to work or keep up the conveyor

• This guarantees specialist wellbeing and ideal conveyor execution. Material taking care of hardware can be risky to individuals who don’t see how to securely chip away at it.
• When something should be fixed, contact your prepared upkeep individual.
• Only those workers who are prepared to work and perform upkeep on conveyors ought to do as such.

Please visit  

Inclined Belt Conveyor manufacturer in India

HOW TO KEEP SMOOTH AND EFFICIENT MOVEMENT OF AUGER CONVEYOR

 

Auger screw conveyor manufacturer in Delhi India

An Auger Conveyor is the ideal way to move the raw materials from one working area to the other.  If used commercially, the Auger Conveyors are efficient.  There are various reasons, which may lead to spoiling and malfunctioning. The problem arises due to  :

Dust: As we all face and suffer from dust. The same may lead to a serious hazardous condition in the workplace, for employees as well as for conveyors, where it is caused due to the movement of powders or finely ground materials.  In such conditions, here it is required to use suitable seals and gaskets, which must be highly compressed,  along with the flanged covers, which provide additional protection from dust. Here average seals may fail.

Abrasive Material:  In industries, where cement, sand, concrete, etc, are required to be moved or say abrasive material is moved, it may lead to the wear and tear of the Auger conveyor.  Here, highly carbon abrasive resistant steel alloy or nickel-based alloy along with chromium and molybdenum prove successful. They increase the resistance power to deal with corrosion and abrasion. The use of coated shafts and troughs also helps fight abrasion, increasing hardness. This will help increasing life expectancy and reduce maintenance problems, arising due to them.

Clogging of auger conveyors: Another factor, which leads to a serious problem is ‘clogging’. It arises, where sticky or wet material is required to be moved.  In such cases, it is better to add mild heat to the auger for easy and better movement of material.  In such cases, where heat is required should be constructed of stainless. Another way is to go for shaftless screw conveyors to prevent clogging. Cheese is one of the materials that slide much easily through a heated auger system.

Applications of auger screw

perfect designed Auger Conveyors may add to less downtime, high productivity, wastage, waste of time, less maintenance, etc. It is advised to better go for tailored-made auger conveyors, for successful working. Neo Auger screws are highly in demand due to their best appropriate design and specifications. 

Handling Petcoke made easy with Bucket Elevator

Bucket elevator for Petcoke handling

Petcoke is a residual product of crude oil and gets its name from petroleum and coal. Petcoke is black solid waste, having a high calorific value left over by various refineries/distilleries. It has a high calorific value, but low volatile content, which leads to poor ignition.

Petcoke is becoming popular in today’s world and it is replacing fuel, it is acting as a supplementary fuel in various industries, due to its comparatively low price. Many industries use Petcoke. Such as Boilers, Cement Industries, Power Plants indulged in Power Generation, etc. Petcoke, being a waste product but, compared to coal and other fuels have high calorific value and much lower price, comparatively.

Petcoke most efficient and economical fuel

Petcoke is a cheap fuel to be used nowadays, but, its use, creates certain problems, due to high sulphur and low volatility. Petcoke is required to be finely grounded to obtain full advantage of its calorific value, so that, it burns easily and completely. The high sulphur content in Petcoke creates operational problems in the kiln, which can normally be sorted out by using a bypass system. The Bucket Elevator can be used to make the movement of petcoke easy and possible ineffective manner, in order to utilize Petcoke with a higher percentage of Sulphur, a bypass system that withdraws 15-20% of kiln gases is required, along with it. Bucket Elevators are serving this purpose easily.

Bucket elevator manufacturers for Petcoke

As the bypass system works together with Bucket Conveyors. We Neo conveyors, a specialist in the manufacturing bucket elevators can serve this purpose. Neo Conveyors are providing various types of conveyors and serving various industries.

Bucket Elevators for transporting flowable materials

Bucket elevator working principle

Bucket elevators as the name suggest carrying material with the help of buckets. The right kind of bucket conveyor would help to reduce your reliance on manpower Bucket elevators, which are now developed by the various manufacturers are specially designed with the latest technology and of course keeping in view the requirement of their customers.

Neo Conveyors are also providing efficient Bucket Elevators, so as to suit your desired requirement, according to your product and work area. The Bucket conveyors are commonly used for carrying materials such as, fertilizers, grains, or other flowable materials that are in bulk. Bucket elevators have made it possible, to do the job of getting flowable materials successfully from one place to another maybe for storage or transportation of material.

It does not matter what line of business you are in, the foremost priority should be efficiency and productivity, which should be kept at the top. To increase productivity and ensure that the system is functioning properly decision should be right to choose the manufacturer.

Types of bucket elevator

There are various options available, which should be included at the time, the buckets are manufactured, such as needs dustproof enclosures, anti-static buckets, forced ventilation, etc. The type of bucket used will depend on what sort of material is being hauled. The speed of each elevator will vary also accordingly.

Bucket conveyors provide maximum efficiency, easily operated, and perform effectively in a fantastic manner. There are several options available that will increase productivity and ensure that the system is functioning properly. A business owner who needs dustproof enclosures, anti-static buckets, forced ventilation built-in, and variable speeds can easily have these options included when the buckets are manufactured

Types of screw conveyor for bulk materials handling

Screw conveyor for bulk materials handling

Basically, Screw Conveyors are meant to move or say transport bulk material. It is cost-effective with low maintenance. Due to such advantages, Screw Conveyors are gaining popularity and are in great demand in various industrial applications.In the market, the Screw Conveyors are available in different shapes and sizes, as per the customer requirement or say they are tailored made to meet specific needs

Screw conveyors are made up of Stainless Steel to avoid rusting and serve for a longer period of time effectively. A helical screw blade inside the tube serves the main purpose,  used in the screw conveyor for making the process of moving easy with coarse materials. This machine is fed with the materials at one end, which gets released at another end by the process of positive displacement. The coiled spiral blade around the rod is directed at one end and held at the other.

To serve the basic function of Screw conveyors, to transport bulk materials, many aspects has to be kept in mind. The screw conveyors manufacturers, have to manipulate and strive to design the best for the customers.  The layout of the machine should be perfect with excellent service and easy access. The main aim is to meet the needs of customers by providing reliable and durable, cost-effective, and long-lasting.

Types of screw conveyor

Screw conveyors are basically of four types, which are used in the industries.

  1. Horizontal Screw Conveyor

Horizontal screw conveyors, these types of conveyors are used broadly used for construction material. They are used almost for all types of materials whether free-flowing, light, lumpy, or heavy. Neo conveyors, aggregate screw conveyors manufacturer India

2. Inclined Screw Conveyor

Inclined screw conveyor– Their movement depends on the degree of inclination. The more it is inclined the lesser is the speed and its conveying efficiency.

3. Vertical Screw Conveyor

Vertical screw conveyor– They are cost-effective and fit in any space, you can say they need less area. They are used in various industries, such as food, chemical, wastewater treatment plants, etc.

4. Shaftless Screw Conveyor

Shaftless screw conveyor– They are helpful in easy transfer of material due to its structure, as the surface of the conveyor is non-clogging material moves smoothly.

Neo conveyor other Products :

1. General Line Cans  2.Open Top Sainery Cans   3.Ring Lid &Tagger cans  4.Double Tight Ring & Lid Container  5.Easy Peel and Easy Open Cans  

Benefits of Bucket Elevators to handle bulk materials

Benefits of Bucket Elevators

Bucket Elevator, is a piece of necessary useful machinery, as it is capable to convey light to heavy supplies. Bucket Elevator or Bucket Conveyor consists of the number of buckets attached for loading and transmitting the material with a strong belt to move on. It is a necessary machine, which is best suited to the oil mills, food industries, grain industries, cattle field industries, fertilizer industries, pet coke handling, and various chemical industries, etc.

Neo Bucket Elevators is a system for elevating bulk materials. Nowadays, continuous developments in bucket shape, head and boot profiles, manufacturing, and operating specifications are being done. Unique bucket shapes and the chains or belts as traction elements and various combinations make an efficient bucket elevator.

Types of Bucket Elevators

Bucket Elevators are serving both the inclined and vertical movement of material with ease. The most popular is a centrifugal discharge elevator, which may well be vertical or inclined. Unlike earlier elevators, small, flat steel buckets, these days modern elevators use a rubber belt with plastic buckets, which has made them a lot more efficient and durable.

 Inclined Elevators, have the buckets set close together may have the discharge chute set partly beneath the head pulley. The speed of the inclined elevator is low mainly because it doesn’t rely on the centrifugal force.

 Vertical Elevators, on the other hand, have spaced buckets with rounded bottoms. The supplies from a boot, a pit, or a pile might be readily loaded to a centrifugal elevator. The shape of buckets is triangular and close to on the belt with small or no space in between them. This kind of elevator is becoming employed to carry heavy material and lift at a slow pace.
The principal function of an elevator is to continue pulsating flow of material through vertical handling. Apart from centrifugal discharge type, continuous variety and super capacity elevators are there to serve. Slow Elevators may be applied in case of lumpy and abrasive materials. Apart from conventional bucket elevators, shelf elevators, cradle elevators, and a kind of overlapping bucket elevators, etc. are in use.

Money Saving machine conveyors??

Truck loading conveyor manufacturer

A Conveyor is such a mechanical device, which not only moves heavy and bulky materials from one location to another but, it also moves it efficiently. conveyors are becoming popular not only among, small companies growing along with it, but, also they are playing a major role in big companies and factories. Conveyors are helping complete tasks efficiently and economically. Conveyors are being effective.

They are used to serve all the purposes regarding carrying material from one location to another, whether it is bulky, heavy, cereals, chemicals, raw materials like coal, sand, etc. Conveyors are serving in the field of packaging also. Conveyors are becoming so friendly devices that they are reducing the risk of injuries. Conveyors are used in food industries, chemical industries, agro-industries, fertilizer industries, beside conveyors are efficiently used in warehouses.

Conveyors are also working for big publishing houses and for truck loading purposes. There are so many materials handling devices prevailing in the market that the technical planners have to choose from, according to their requirements. Neo Conveyors are providing tailor-made conveyors along with precious consulting to their customers all over. Systems can vary a lot due to different application requirements, varied materials,s or products. Belt Conveyors are mechanically essential to automated distribution solutions in a company keeping in mind its profitability.

 Bucket Elevator manufacturers

Neo conveyors are manufacturers of bucket elevators. we manufacturer

1.Centrifugal Discharge Bucket Elevators

2.Continuous Discharge Bucket Elevators