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Difference between belt conveyor and screw conveyor

Belt conveyor

What is the most efficient bulk material conveyor?

As there are numerous different passing on innovations accessible on the lookout, you may have been confounded about what is the most appropriate conveyor for your development works. It is basic to realize what are the various kinds of conveyors, similar to belt conveyor and screw conveyor, just like how they vary from one another to dodge broken and inadmissible passing on materials. Here are the contrasts between belt conveyors and screw conveyors to support you

Belt Conveyor

The primary conveyor we will examine is the belt conveyor. Belt conveyor’s most noteworthy favorable circumstances are in separation, and conveying material for a significant distance, from mines and pits, into handling offices. Another favorable position to belt conveyors is that they have a high limit rating. This implies they are fit for taking care of a high volume of material at quicker speeds.

Notwithstanding, the drawback to this is that in light of the fact that the belt conveyor just uses 20-25% of actual space to move material, it would be very enormous to pull huge loads of material. Another impediment to this kind of conveyor for mass material dealing with designs is that outer residue control frameworks would be required on the off chance that you were passing on material that is dangerous, dusty, or unstable.

tubular screw conveyor

Screw Conveyor

The second conveyor choice would be the screw conveyor. The screw conveyor is an incredibly basic kind of conveyor for mass material taking care of. The explanation behind this is that it handles a wide scope of material kinds, it has a basic working structure, and the underlying buy is low contrasted with other passing on advancements. A bit of leeway you get with a screw conveyor that you don’t get with a belt conveyor is the restricted outside gear expected to confine cleaning and tainting.

A drawback to this sort of screw conveyor is the measure of pull needed to run the hardware because of the force necessities that can be huge relying upon the kind of material and the thickness. Another hindrance of this sort of passing on innovation would be the debasement of material that could happen. Screw conveyors are not ideal on the off chance that you have to keep the idea of your item flawless all through the material exchange. In view of an investigation done by FML, the screw conveyor demonstrated a 6% corruption of the material.

What Should You Choose Between the Two

The two conveyors have their favorable circumstances and detriments as far as dealing with mass materials, so the choice lies in the particulars of the gear that you would ship. On the off chance that you need to convey weighty stuff to an inaccessible spot in a quicker and more moderate manner, pick belt conveyors. Then, in dealing with unsafe substances, pick screw conveyors all things being equal. Nonetheless, on the off chance that you need to keep up your stuff unblemished while utilizing lesser pull, it is desirable to overuse belt conveyors.

Prior to choosing what kind of conveyor you would buy, knowing its capacities and shortcoming is an unquestionable requirement do propensity. To get the best meeting, contact an expert’s assistance to direct you

About Neo Conveyors

Neo conveyors, Belt conveyors manufacturer Near coca-cola factory Ghaziabad India. recognizing every industrial operation is different, as are their conveying challenges. We manufacture custom made a conveying system is a cost-effective approach to any operation willing to look at the value of having a partner in your success. Neo Conveyor has earned more than 80 % repeat order because we’re more than just a conveying systems manufacturer – we’re a business partner.

Bulk materials handling vertically by bucket elevator

Bulk materials handling vertically by bucket elevator

The Bucket Elevator, as its name suggest, it is an arrangement of buckets to elevate material vertically.  Nowadays, the bucket elevator is in great use, its main task is to handle bulk material and elevate vertically, irrespective of whether the material to be elevated is free flow or material with poor flow liquid consistency.

 

 

 

 

 

 

 

 

The bucket elevator requires a flat surface to be mounted on of solid concrete, The foundation should be horizontal, secure enough to give support to the installed bucket elevator in order to achieve vertical requirements. Middle and upper casing section of a higher height bucket elevator should be connected and supported well with the neighboring building or any solid structure to give it stability. . The bucket elevators are going through continuous development, regarding shapes and sizes of buckets, head and boot profiles, manufacturing and operating specifications of the machine.

The Bucket Elevator is successfully elevating, whether it may be the most free-flowing material or material with poor flow characteristics. The rate at which, material be elevated depends on various factors, in addition to the obvious effects of bucket design, capacity, and speed.

Neo conveyors are into designing, manufacturing bucket elevators to handle bulk material without material deterioration, undisturbed until it is discharged.

Today’s convenience the belt conveyor

Today’s convenience the belt conveyor

The Conveyors are getting into our lives directly or indirectly. Our lifestyle is going towards convenience in all walks of life, whether, it is shopping in big malls under comfortable conditions or handle material in industries. Industries are now opting for an easy and convenient way to handle or convey products/raw materials or ready products for easy truck loading.

The Belt Conveyor is the easy way to handle the bulk material/ conveyor transport things from one end to the another from short to long distances. Conveyor systems, are now becoming a necessity in all walks of life, whether it is the Food Industry, Mining, Pharmaceutical, Chemicals, Commercial, Packaging, Truck loading, etc.

To serve various types of industries, there are different types of Conveyors prevailing in the market. The Belt Conveyor moves any kind of material, horizontally or vertically, in the desired direction. The Belt Conveyors are used universally in industrial settings, packaging industries, and in assembly line units. Even the regular and irregular shaped items, can be moved easily regardless of their weight with help of Belt Conveyors. Truck loading and transportation is also made easy. Material travel non–stop, either in inclined or in declined direction, depending on the type of Conveyor.

The belt conveyors comprise a suitable belt, which rests on a smooth metal sheet or a number of rollers, depending on the requirement. The belts attached are made up of various materials, a rubber one, steel, etc. Special attachment is made to move material, smoothly on or around corners, and to move material long-distance several rollers are attached to belt conveyors to serve the purpose, because, it reduces friction.
The right suggestion towards the selection of the type of conveyor is to go for the manufacture, who can develop the type of conveyor to serve your purpose.

Neo Conveyors, since, 2007, has been sincerely serving and has worked to become a leader in Belt Conveyor manufacturing in India. Neo has developed specific types of Belt Conveyors, Bucket Elevators, Modular Chain Conveyors, as per the specifications and requirements of its clients. To reach you, serve you and achieve your appreciation, Neo Conveyor, is always on its feet to serve, efficiently, and leave a smile on the faces of its valued clients. In case, you take any decision, Neo Conveyors is there, as one of the manufacturers of Belt Conveyors in India.

Energy saving Belt Conveyor

Energy saving Belt Conveyor

The Belt Conveyor is a machine, which can continuously transport material. The transmission principle of friction to drive the material through the roller and the tape. The belt conveyors are widely used in metallurgy, coal, hydropower, building material, chemical industries, and various other sectors.
The Belt Conveyors as we know are very convenient, a friendly machine easily operated with the least exertion making transportation of bulk material easier and packed material convenient. The conveyor is a continuous traction transport by the conveyor belt, which works in two ways, as a carrying device that can transport ore, coal, and other bulk materials and also packaged into items. Because of its transport capacity and small transport resistance, low maintenance, stable operation, minimum damage I any, and particularly low consumption of power is making the Belt Conveyor a very popular machine among various sectors. Neo Conveyors are indulged in the same.

Energy Efficient Motor

There is probably not as much efficiency loss as you think in running conveyor motors. Conveyors may be equipped with NEMA Design C (high starting torque) motors or NEMA Design B motors that were intentionally oversized as they were selected based upon starting torque and not normal operation criteria. High locked rotor or start-up torque is required to start a fully-loaded conveyor from a stopped condition. Outdoor conveyors might also be iced up. If inadequate starting torque is not available, the motor(s) will stall and trip the overcurrent breakers. The power required under normal operation to transport materials is a function of conveyor loading, Conveyor speed, lift (elevation gain), and friction losses in the conveyor rollers.
 

Selection of Energy Efficient Gear Box

Comparing efficiencies of different gear types across various reduction ratios will help us to make the right gearbox selection for our applications. Please note that these efficiency values are for general guidelines and refer manufacturer’s catalog for more accurate values.
Gear Efficiency Comparison Table
No Type Normal Ratio Range Efficiency Range
1 Spur 1:1 to 6:1 94-98%
2 Straight Bevel 3:2 to 5:1 93-97%
3 Spiral Bevel 3:2 to 4:1 95-99%
4 Worm 5:1 to 75:1 50-90%
5 Hypoid 10:1 to 200:1 80-95%
6 Helical 3:2 to 10:1 94-98%
7 Cycloid 10:1 to 100:1 75-85%

Regular Maintenance Increase Efficiency

*Avoid misuse of conveyors.

*Monitor belt tracking accurately and closely.

*Lubricate bearings properly.

*Proper installation. Clean and check photo eyes.

*Avoid under-sizing pneumatic controlled devices.

*Avoid water build-up in airlines. Make sure conveyor systems are properly grounded. Regularly check chain and belt tension.

Our other products

1. Bucket Elevators

2. Trough Belt Conveyors

3. Truck Loading Conveyors

 

Economical and Efficient way to move materials

Whether you are a manufacturer or dealing in logistics, then you are sure to have movement of material or things around. You need a movement with time, so you require conveyors to move and handle. Conveyors are proving themselves, whether moving items from machines on the production line to be packaged, sorting or storing products, moving of ready dispatched material efficiently involving less handling.

 Belt Conveyor systems manufacturer

Neo Conveyors, are being tried and tested, by our various users (precious customers). Belt conveyor systems have proved themselves, as one trusted way. These can be small and simple or can range from small to large, simple installations to complex customized systems integrated into the production line, which can sort and divert items automatically, under computer commands.

Belts are versatile, reliable and they’re suitable for moving items along the flat or transfer them to a different level of heights. This technology has a wide history. The Belt Conveyors very much appeared in the late 19th century and were, generally seen carrying coal and ore out of mines.

Assembly line conveyor

After Henry Ford, installed an assembly line Conveyor in 1913 in his Michigan Factory, in few decades the Belt Conveyors gained popularity. Its uses in all sorts of diverse applications make Belt Conveyors versatile and efficient. Today you’ll find them used in a wide selection of roles and industries, from food production, assembly lines, and packaging applications.

A belt conveyor comprises a series of rollers – usually driven by an electric motor – with a continuous covering. This cover (the belt) can be fabric or heavy-duty rubber-type material, chains or buckets, food-safe belts, which are specifically designed in order for quick removal for cleaning and with minimal gaps to prevent material from being trapped.

Stainless-steel frames and panels are also used to ensure hygienic operation, straightforward cleaning, and maintenance operations.

Advantages of conveyor

Its popularity proves it is truly a great advantage to manufactures or dealing in logistics. The Belt Conveyors obviously reduces handling as the items are carried from one stage of production to the next smoothly and with no operator input.

There is the maintenance of speed, which ensures effective and smooth running and movement of products. There is less opportunity for products to be damaged or mislaid along the way. Installation of a conveyor can be cost-effective and lead to more efficient production. Laborer costs can also be controlled. The study shows companies can save up to 40% Production cost by using a customize Belt Conveyor.

 Inspection Conveyor manufacturer India

A professional supplier like Neo Conveyors can prove to be a great help. They can help design an inspection conveyor manufacturer, according to your specific needs. Neo will work with you to find the most effective solution to your business and build you the ideal conveyor system.

The latest 3D design techniques allow the creation of a digital prototype so that you can visualize the installation and test the workflows before any construction work takes place. This ensures that the system will fit around any existing machinery and processes so that when you do give the go-ahead the whole job runs as smoothly as possible.
It’s easy to think of any new machinery as a cost on the business and a necessary evil on the road to your goal.

But a belt conveyor system really is an investment that can enhance the way you work. In a very short time, it can help streamline your business, but more importantly, it can make a positive contribution to your bottom line.
So, we look forward to having you as one of our ideal investors, who are looking seriously to grow into a huge firm with the effective use of conveyors.

Our other products are

1.Slider Bed Belt Conveyors     2.Roller On Bed Belt Conveyors     3.Trough Belt Conveyors

4.Cleated Belt Conveyors         5.Inspection Belt Conveyors           6.Assembly Line Belt Conveyors

Bulk materials handling by Screw Conveyors or Auger Conveyors

Auger Screw conveyor

The Screw Conveyors are also known as Auger screw conveyor, which works on the principle of moving the materials from one place to another. They are the basic equipment for bulk material handling. A screw conveyor works on the mechanism that uses a rotating helical screw, called auger screw conveyor flights, that is installed within a tube or trough, to move liquid or granular materials.

Auger screw conveyor parts usually consist of a trough or tube containing either a spiral blade coiled around a shaft, driven at one end and held at the other called a solid shaft screw. Other types are open helix or shaftless screws driven at one end and free at the other.

The rate of volume transfer is proportional to the rotation rate of the shaft. In industrial control applications, the device is often used as a variable rate feeder by varying the rotation rate of the shaft to deliver a measured rate or quantity of material into a process.

Application of Screw conveyor

Industrial application of Screw conveyors are often used horizontally or at a slight incline, providing movement. They are capable of moving semi-solid materials, including food waste, wood chips, aggregates, cereal grains, animal feed, boiler ash, meat and bone meal, municipal solid waste, etc.

The screw conveyors are economical as well as, can be accommodated in small space, allows, utilizing an inclined screw conveyor for elevating or say conveying material. The angle of inclination as per the rule of thumb is 45 degrees or less, otherwise, the material will end up falling backward over the flighting and not conveying to the desired destination.

Screw conveyors are versatile and one of the most reliable cost-effective to convey a wide variety range of bulk material from dry free-flowing to wet sluggish dewatered biosolids.

Screw auger conveyor designed to operate in any  positions, whether horizontal or vertical. properly designed serve the purpose for many years to come uninterrupted, increasing the productivity

Types of screw conveyor for bulk materials handling

Types of screw conveyor for bulk materials handling

Basically, Screw Conveyors are meant to move or say transport bulk material. It is cost-effective with low maintenance. Due to such advantages, Screw Conveyors are gaining popularity and are in great demand in various industrial applications.

In the market, the Screw Conveyors are available in different shapes and sizes, as per the customer requirement or say they are tailored made to meet specific needs

Screw conveyors are made up of Stainless Steel to avoid rusting and serve for a longer period of time effectively. A helical screw blade inside the tube serves the main purpose,  used in the screw conveyor for making the process of moving easy with coarse materials.

This machine is fed with the materials at one end, which gets released at another end by the process of positive displacement. The coiled spiral blade around the rod is directed at one end and held at the other.

To serve the basic function of Screw conveyors, to transport bulk materials, many aspects has to be kept in mind. The screw conveyors manufacturers, have to manipulate and strive to design the best for the customers.  The layout of the machine should be perfect with excellent service and easy access. The main aim is to meet the needs of customers by providing reliable and durable, cost-effective, and long-lasting.

Types of screw conveyor

Screw conveyors are basically of four types, which are used in the industries.

  1. Horizontal Screw Conveyor

Horizontal screw conveyors, these types of conveyors are used broadly used for construction material. They are used almost for all types of materials whether free-flowing, light, lumpy, or heavy. Neo conveyors, aggregate screw conveyors manufacturer India

2. Inclined Screw Conveyor

Inclined screw conveyor– Their movement depends on the degree of inclination. The more it is inclined the lesser is the speed and its conveying efficiency.

3. Vertical Screw Conveyor

Vertical screw conveyor– They are cost-effective and fit in any space, you can say they need less area. They are used in various industries, such as food, chemical, wastewater treatment plants, etc.

4. Shaftless Screw Conveyor

Shaftless screw conveyor– They are helpful in easy transfer of material due to its structure, as the surface of the conveyor is non-clogging material moves smoothly.

Neo conveyor other Products :

1. General Line Cans

2.Open Top Sainery Cans 

3.Ring Lid &Tagger cans

4.Double Tight Ring & Lid Container

5.Easy Peel and Easy Open Cans  

chain conveyors efficient material handling systems

chain conveyors efficient material handling systems

chain conveyors a efficient material handling systems

Almost, each and every industry requires a system to provide movement to their products, rather finished or unfinished. They are always looking for a proper and efficient system to convey materials. To serve their purpose, they can switch over to chain conveyors.

It is a simple machine, which runs on the basis of inter-connectivity, in which the chains are connected to the gears and runs with the help of a motor, providing movement of material up and down. The chain conveyors have a high load capacity to transport.

The horizontal position is the best for the conveyors to be placed, but, in case the requirement is different a tailor-made chain conveyor can be manufactured, accordingly.

The Neo conveyors are making it possible for various industries with a specific requirement. The chain conveyors are outstanding. They are on priority, due to their performance, durability, capacity to move high loads. The Chain Conveyors are also easy to install and are flexible, which can be also modified for future requirements. Neo chain conveyors are affordable as they require less maintenance.

Neo Conveyors, a manufacturer and an exporter of chain conveyors, are in the field for quite many years now and are specializing in the manufacturing of various types of conveyors. The chain conveyors stand for moving high loads with ease.

How to Reducing Cost of Bucket Elevators

How to reducing cost of bucket elevators

Bucket elevators are in wide use in various industrial productions. It is facilitating operation effectively increasing production, but its wrong usage is adding to the production cost.

bucket-elevators

To eliminate such unnecessary costs, we should go for the right bucket elevators keeping in mind certain essential points as given below:

Types of bucket elevator

Choosing the right type, suitable for your product. Type of buckets, whether driven by chains or belts. The specific model should be bought to avoid waste of space of work.

Best quality bucket elevator

Buy good quality bucket elevators, which may be a little expensive but later you won’t have to repent for it. Bucket elevator should be equipped with standard parts of a standard company also see that the right material is used to manufacture the elevator. This measure is first and foremost as it avoids unnecessary movement of machines for repairs and regular maintenance.

High efficient bucket elevators

Bucket elevator with the right efficiency. Ensure the load a machine can convey at a time, at what intervals, whether automatic or manual. Type of product to be conveyed etc. as per your requirement.

Best after-sales and service

Good after-sales services, buying bucket elevators from the company, who provides good after-sales services keeping the user’s interest in mind.

Bucket elevator manufacturer

Neo conveyors leading bucket elevator manufacturer in Ghaziabad U.P India. Please do contact us for any requirements.

Economical and safely materials handling by Incline Conveyors

Economical and safe materials handling by Incline Conveyors

Incline Conveyors, like any other conveyor, serves the purpose of the movement of material. They are used as independent units to move material from one level to another, provided used with gravity conveyor, for continuous flow of material from one floor to another.  They are designed for permanent installation by using pre-designed sections.

The material can be moved forward as well as backward, in both directions. The reverse direction requires the help of the center drive. Incline Conveyors requires support at the top and bottom. The maximum recommended incline is 25º.  As they are inclined, a rough Top belt is used at the top.

In Incline Conveyor, the standard sections are combined to make any length required. They are normally equipped with NOSE OVER at the upper end, which enables the conveyed product to level off to a horizontal position before being discharged.  This is highly desirable for cartons carrying breakables. The nose over eliminates a dropping action by the front of the carton when it reaches the top. Generally, the carton should not exceed the overall width of the conveyor, but if it is wider it should have a flat bottom.

Incline belt conveyor

Neo Conveyors, keep in mind certain facts and factors before they go for incline conveyors. They believe in the satisfaction of their customers, along with, the requirement and logical facts, such as :

  • The kind of material to be moved
  • The angle of incline required
  • Belt to be used to give perfect running
  • Whether, it is a short or long load, as short ones are more vulnerable to toppling.
  • The closer the rollers, the smoother is a ride for each load, avoiding bobbling and rocking, with the help of a slider bed.
  • Right guidance and sorting the needs to be fulfilled.